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Fluorocarbon powder

Powder coatings are also called 4E products because of their environmental protection, energy saving, safety, and economy.

1. Product type analysis:

Product nameTypeProduct descriptionStandardWeathering life
PCNH Super Weathering Made of special super weathering resin, inorganic ceramic pigment and special additives, used for outdoor high-end weathering products AAMA2603-02 >10Y
PCNF modified fluorocarbon The fluorocarbon powder, which is a combination of fluorine-modified, stable bond-modified super-weather-resistant resin and inorganic special pigments, has the characteristics of super weather resistance, high hardness, water cleaning resistance, acid, alkali and salt resistance. AAMA2604-05 >15Y
PVDF fluorocarbon It is developed with 70% fluorocarbon and special pigment fillers, and has the characteristics of high hardness, easy cleaning, solvent resistance, acid, alkali and salt resistance, anti-aging, high weather resistance, etc., commonly known as the “king of coatings”. GB/T23443-2009 AAMA2605-05 >20Y
FEVE thermosetting fluorocarbon 70% fluorine content, belongs to thermosetting fluorocarbon powder coating, and the production process and cost are relatively high. AAMA2605-05 >20Y

2. Fluorocarbon powder construction process:

1) Pre-treatment requirements:

Aluminum parts need to be chromized or passivated before spraying fluorocarbon powder coatings, so that the product can achieve the best performance after spraying.

2) Spraying parameter range:

The distance between the electrostatic gun and the workpiece is 120-180mm, the voltage is 40-80KV, and the current is 10-20uA. Due to the differences between various electrostatic spray guns, it is recommended that the atomization parameters and powder output be adjusted according to the needs of the site.

3) Product parameters:

Curing temperature: 235±5℃ (actual heating temperature of the workpiece)

Curing time: 15-20min

3. Comparison between fluorocarbon powder and fluorocarbon paint:

SafetyProjectLiquid fluorocarbon coatingPowder fluorocarbon coating
Coating equipment Liquid coating line Powder coating line
Solvent use 70% solvent Solvent-free
Coating use rate 35-60% 95-100%
Energy consumption Very large Small
Environmental protection A large amount of organic solvents evaporate, which is harmful to the environment Environmental protection, VOC emissions are infinitely close to 0
Safety Flammable and explosive, unsafe Very high safety
Cost High cost Low cost
Coating composition 70% PVDF content Same as liquid coating
Weather resistance Meets AAMA2605 standard Same as liquid coating
Hardness Softer Very high
Abrasion resistance Good Very good
Usage license Required Required
Flatness Very good Similar to liquid coating

Application performanceLiquid fluorocarbon coating Powderfluorocarbon coating
Substrate Aluminum substrate, epoxy primer substrate, zinc-rich substrate Same as liquid coating
Pretreatment Pre-treat the surface to make it meet AAMA2605 Same as liquid coating
Film thickness Two coatings: 30~40um; multiple coatings: above 40um 50~80um
Curing treatment 232~249℃PMT(10~20min) Same as liquid coating
Utilization rate ~50% ~100%
Environmental protection A large amount of harmful solvents evaporate, waste liquid and waste residue No volatile solvents
Solvents A large amount of solvents are required No solvents
Color difference The color difference is affected by process changes The color difference is slightly affected by process changes
Solid content about 40% 100%
Gloss (60°) 15~35° 15~60°
Pencil hardness ≥F ≥2H
Abrasion resistance Friction coefficient 555±10 Slightly higher
Solvent resistance MEK rubs back and forth 100 times Same as liquid coating
Wet/dry paint adhesion The film does not peel off after removing the tape Same as liquid coating
Salt spray resistance 1000h The line becomes bare metal 1/32 inch Same as liquid coating
Gloss retention Accelerated aging test according to AAMA2605 standard, gloss retention 50% Same as liquid coating
Color retention/powdering According to AAMA2605 standard, color difference ≤5. powdering rate ≥8 Same as liquid coating

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