Compressors & Gears
Rayforce's metal die casting gearscan be applied to Turbo blowers, air control components, piston compressors, casting gears, etc.
Application of Die Casting Gears in Air Compressors
With the continuous development of the automotive industry, the efficient high-precision die cast iron gearsproduction process including squeeze die casting is widely used in the production of automotive parts. Among them, the air conditioning compressor shell is a class of commonly used casting gears. This kind of shell product design has a compact structure and high requirements for sealing. The whole machine's annual leakage requirements are strict. Once a large refrigerant leakage will affect the cooling effect of automotive air conditioning, which will seriously lead to air conditioning not cooling. For the lower shell, airtight inspection requirements generally to the pressure of about 3MPa, holding pressure time of about 2min conditions shall not leak. To achieve these leak detection conditions, slight fluctuations in the quality of the casting, it is easy to cause bulk leakage, which will seriously affect the host plant production schedule on schedule. Overall, the application of die casting gears in air compressors is a reliable and cost-effective solution for producing high-quality gears that meet the demanding requirements of industrial applications.
Requirement of Die Casting Gears in Air Compressors
The lower casing is an important part of an automobile air conditioner compressors, which has high requirements for its performance. The influence of casting gears shape structure and mold scheme design makes the casting easy to produce casting defects, which leads to the leakage of the product becoming scrap after machine addition and seriously affects the subsequent assembly work beat and progress.
The analysis result of the die casting system composed of mold and die casting gears machine, after the improvement of die casting mold pouring system, the filling speed of the mold is reduced down, while the filling time is shortened significantly, no sticky mold occurs again at the gate. The casting gears are effectively shrunken. The spraying time is also reduced to the normal level. The passing rate of the product in actual production is increased from 70% to more than 97%, thus significantly reducing the product cost. Sometimes this process is related to silica sol casting. Besides, this has greatly reduced the product cost, prolonged the service life of the mold, enhanced the market competitiveness of the product, and brought good economic benefits to the enterprise.
If you are looking for a reliable cast metal manufacturer, please choose us, and we will be your best partner.
在线联系供应商
Other supplier products
 |
Silica Sol Investment Casting | The silica sol also shares the name of water glass in general. It is used in the metal casting process as mold adhesive which is mixed with sand an... |
 |
Lost Wax Investment Casting | The lost-wax casting process can differ depending on the application and the requirement, but it generally consists the following steps: Molde-maki... |
 |
Low Pressure Die Casting | The low pressure casting machineis to let the melted metal flow into the casting mold under a certain degree of pressure, and solidify the casting ... |
 |
Agriculture & Vehicle | Rayforce's metal casting can be applied to plough, tractor part, soil cultivation, planting, harvesting, hay making, animal feeding machine, etc. ... |
 |
Metal Casting | Casting process usually refers to the metal casting process, is one of heating processing technologies handled by humans can be found recorded as e... |
Same products
 |
GT-FM24-PLC填粉机机(3+9+9+3)三导管 | 卖方: 肇庆古雷特科技有限公司 | * 描述 GT-FM-PLC（6-48工位三导管）氧化镁粉灌装机，是在GT-FM-PLC（6-48工位双导管）的基础上改进而成。 双导管灌装机与三导管灌装机的主要区别如下： 三导管灌装机可以在一... |
 |
High Speed Flat Wire Coil Winding Machine for EV Traction Motor Manufacturing | 卖方: Eurion Automation Co., Ltd. | 高精度伺服控制系统：采用工控级电脑控制平台，配套进口伺服电机与减速机，确保运行高效、精准、稳定。 六轴联动结构设计：送线轴、绕线轴、排线轴及手臂成型轴独立控制、协同配合，实现多工序复合成型。 ... |
 |
GT-FM18-PLC灌装机(8+2+8)三导管 | 卖方: 肇庆古雷特科技有限公司 | * 描述 GT-FM-PLC（6-48工位三导管）氧化镁粉灌装机，是在GT-FM-PLC（6-48工位双导管）的基础上改进而成。 双导管灌装机与三导管灌装机的主要区别如下： 三导管灌装机可以在一... |
 |
48工位填粉机 GT-FM48 | 卖方: 肇庆古雷特科技有限公司 | * 描述FM灌装机适用于长长度、不同直径的管式加热器的灌装。 FM填充机填充的加热器具有高密度，根据直径、氧化镁粉末、填充速度，密度可达2.3g/cm3。 FM灌装机有双导管灌装机和三导管灌装机... |
 |
8工位填粉机 GT-FM8 | 卖方: 肇庆古雷特科技有限公司 | * 描述 FM灌装机适用于长长度、不同直径的管式加热器的灌装。 FM填充机填充的加热器具有高密度，根据直径、氧化镁粉末、填充速度，密度可达2.3g/cm3。 FM灌装机有双导管灌装机和三导管灌装... |
