3 Axis Milling/drilling Controller With PLC--ECN3000TM
ECN3000TM milling controller is a new generation of CNC system .As the upgraded version,Website:, it supports milling, boring and drilling cycle. It employs 32 bits high-capability CPU and very large scale programmable device FPGA, applies real-time multi-task control technology and hardware interpolation technology, and is able to perform µm level precision motion control and PLC logic control
Characteristics：
●Three axes control; 3 axes linkage; 2 analog spindles
●1ms interpolation cycle, 0.1μm control precision.
●Two channels -10V ~ 10V analog voltage output, support double spindle control
●Linear type, index type and S type etc. acceleration and deceleration types can be chosen.
●Embedded with PLC programming, the current running PLC programming can be chosen
●PLC displayed online, real time monitoring, signal real time tracing
●Supports statement type macro programming, supports macro codes with parameters calls.
●Flexible tapping and rigid tapping can be set by parameters● Includes spiral, scaling, polar coordinate, fixed circle
and a variety of slotting compound cycle function.
●Includes historical alarm and resume operation functions, it’s convenient for users to operate and maintenance.
● Support multi-level passwords for equipment maintenance and management
● 36 point general input/36 point general output
●Support standard RS232 and USB port, support U disk documents operation, system configuration and software
updated, it can meet the functions that documents transfer, serial ports DNC machining and USB online machining.
Control axis:
● Control axis: 3 axis (X, Y, Z)
● Linkage axis: 3 axis Feeding axis functions
● Position command range:
Metric input (G21) -9999.9999mm ~9999.9999mm, the minimum command unit: 0.0001mm
Inch input (G20): -999.9999inch ~999.9999inch, the minimum command unit: 0.0001inch
● Electronic gear ration: command multiplier 1 ~ 65536, command multiplier1 ~65536
● Rapid traverse speed: maximum 60m/min
● Rapid traverse override: F0, 25%, 50%, 100% four levels real-time tuning
● Cutting feed rate: maximum feeding speed: maximum 15m/min (G94) or 500.00mm/r (G95)
● Feed rate override: 0 ~ 150% sixteen-level real-time tuning
● Manual feed rate: 0 ~ 150% sixteen-level real time tuning
● MPG feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears
● Single step feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears
● Interpolation mode: linear interpolation, arc interpolation, spiral interpolation and ragid rapping
● Automatic chamfer function
Acceleration/deceleration types:
● Cutting feeding: before the acceleration and deceleration linear type, before the acceleration and deceleration S
type, after the acceleration and deceleration linear type and after the acceleration and deceleration index type.
● Fast moving: before the acceleration and deceleration linear type, before the acceleration and deceleration S type,
after the acceleration and deceleration linear type and after the acceleration and deceleration index type.
●System with preview function, it can read 15 NC programming, make small line interpolation in high speed and
smooth, it’s suit for components machine tool’s processing.
● The original speed of acceleration and deceleration, end speed and acceleration&deceleration speed set by
parameters.
● Manual mode, hand wheel mode is after acceleration and deceleration control, hand wheel mode can choose
emergency mode or full operation mode.
● Rapid positioning can choose linear or broken line.
Spindle axis functions:
● Two channels -10V ~ 10V analog voltage output, support double spindle control
● Spindle encoder: encoder lines can be set (100 p/r ~ 5000p/r)
● Encoder and spindle’s transmission ratio: (1 ~ 255):(1 ~ 255)
● Spindle ration: 50% ~ 120% eight stages real-time turning in total
● Spindle axis constant line speed control
● Tapping circle, rigid tapping
Tool functions:
● Tool length compensation
● Tool point radius compensation (C type)
Precision compensation:
●Thread pitch error compensation: Compensation points, compensation interval, compensate original position can
be set.
●Backlash compensation: can set reverse interval to interpolation machine tool by fixed frequency or lifting speed
mode.
PLC functions:
● Two levels PLC programming, operation speed is 1.5μs/ step basic instruction; 4700 steps mostly, the cycle of the first level programming is 8ms.
● Support PLC warning and PLC alarm.
● Support multiply PLC programming (mostly 20), the current PLC programming can be chosen.
● 45 kinds of commands (10 kinds of basic commands, 35 kinds of function commands)
● I/O unit input/output: 36/36
Display interface:
● 7.0 inch wide-screen LCD, 800×480 lattice
● Chinese, English etc multiply language display
● 2D tool path displays.
● Real-time clock
Operation mode:
● Operation modes: edit, automatic, input, machine tool reset, hand wheel/single-step, manual, DNC.
● Multiple operate authority management.
● Alarm logging
Program edit:
● Program capacity: 56MB, it can store 400 programmings mostly (includes sub-programming, Marco programming)
● Edit function: Programming/programming segment/word retrieval, amend, delete, copy, and stick
● Programming format: ISO code,supports statement macro program, supports relative coordinate, absolute
coordinate and polar coordinate.
● Programming calls: supports macro with parameters calls, level 4 subprogram nesting.
Communication function:
● RS232: parts program, parameters and some documentation two-way transmission, supports PLC program, system
software serial ports update.
● USB: U disk documentation operation, U disk processing directly, Support PLC program, system software U disk
update.
● Support serial port DNC processing function and USB online processing function, reliability and safety
Reliability and safety function
● Emergency stop
● Hardware route limit
● Software route inspect
● Data backups and Data recover.
Dimension
G/M Code
Code
Function
Code
Function
G00
Positioning (rapid traverse)
G51
Scaling
G01
Linear interpolation (cutting feed)
G53
Mechanical coordinate system
G02
Circular interpolation CW (clockwise)
G54
Workpiece coordinate system1
G03
Circular interpolation CCW(anticlockwise)
G55
Workpiece coordinate system2
G04
Delay, exact stop
G56
Workpiece coordinate system3
G12
Store route detection function connected
G57
Workpiece coordinate system4
G13
Store route detection function broken
G58
Workpiece coordinate system5
G15
Cancel polar coordinate instruction
G59
Workpiece coordinate system6
G16
Polar coordinate instruction
G54.1-G54.50
Additional workpiece coordinate system
G17
XY plane selection
G60
Single direction positioning
G18
ZX plane selection
G61
Orientation mode
G19
YZ plane selection
G62
Automatic corner ratio
G20
Inch input
G63
Tapping mode
G21
Metric input
G64
Cutting mode
G22
Anticlockwise circle internal groove milling
G65
Marco instruction
G23
Clockwise circle internal groove milling
G68
Coordination rotation
G24
Anticlockwise entire circle finish-groove milling
G69
Coordination rotation cancel
G25
Clockwise entire circle finish-groove milling
G73
High speed deep hole processing cycle
G26
Anticlockwise circle external finish-groove milling
G74
Left rotation tapping cycle
G27
Reference position return checking
G76
Fine boring cycle
G28
Return to reference position
G80
Fixed cycle cancel
G29
Return from reference point
G81
Drilling cycle (spot drilling cycle )
G30
Return to 2, 3, 4 reference point
G82
Drilling cycle, point boring cycle
G31
Skip function
G83
Chip removal drilling cycle
G32
Clockwise external circle external finish-groove milling
G84
Right rotation tapping cycle
G33
Clockwise tangle groove milling
G85
Boring cycle
G34
Anticlockwise tangle groove milling
G86
Boring cycle
G35
Anticlockwise tangle internal finish-groove milling
G87
Back boring cycle
G36
Clockwise tangle internal finish-groove milling
G88
Boring cycle
G37
Anticlockwise tangle external finish groove milling
G89
Boring cycle
G38
Clockwise tangle external finish groove milling
G90
Absolute programming
G39
Corner offset circle interpolation
G91
Relative programming
G40
Tool radius offset cancel
G92
floating coordinate system setting
G41
Left tool radius offset
G94
Feeding/min
G42
Right tool radius offset
G95
Feeding/rpm
G43
Positive tool radius offset
G96
Constant speed control (cutting speed)
G44
Negative tool radius offset
G97
Constant speed control cancel (cutting speed)
G49
Tool length offset cancel
G98
Return original plane
G50
Ratio zoom cancel
G99
Return R point plane
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