High Temperature Airflow Atomization Fabric Dyeing Machine
DDHA HIGH TEMPERATURE AIRFLOW ATOMIZATION DYEING MACHINEBrief Introduction
The Airflow Atomization Dyeing Machine adopts the aerodynamic theory, it injects the mixed air which is made from blower into the nozzle of the dyeing machine to run the fabric. The main difference between airflow dyeing machine and traditional overflow dyeing machine is that the former needs neither dyeing liquor nor water to run the fabric. During dyeing process, the air comes from blower go into the nozzles and meet with the dyeing liquor transported by the main pump nozzle. So that the dyeing liquor is atomized and sprayed to the fabric which is going through the nozzles, and then it carries the fabric running. Consequently, tha fabric will be dyed best. There is no unwelcome crease mark.DDHA Atomization Airflow Dyeing Machine Advantages of Low Liquor RatioFeatures
1.It's no need to change the equipment. Any kind of knitted fabric, woven fabric amd blended fabric can be bleached and dyed.
2.Extremely low liquor ratio 1:3, compared to traditional dyeing machine, it saves more than 50% water, and it also saves chemical dyestuffs and additives.
3.Excellent dyeing effect. The atomized air blows the fabric running sate being changed constantly to decrease creases.
4.The unique rinsing way by spraying fresh water shorten processing time with best rinsing effect.
5.The fabric is running by air dymatic without hydraulic preassure and dyeing in saturated air accordingly.
6.High efficiency heating system saves process time and ensures uniform water and steam pressureStandard Equipment
1.The special designed nozzle, fabric roller and 3-phase motor, inverter controlled.
2.Equipped with fabric plaiter, frequency controlled by inverter.
3.The 3-phase motor blower is controlled by inverter.
4.The 3-phase motor circulating pump is controlled by inverter.
5.Independent control of fabric circulating and the seam detector is equipped in each tube.
6.Cotton/wool filter.
7.Rational dosing device and the device for temperature modulating increase and decrease.
8.Dosing tank, equipped with dosing pump.
9.Unloading fabric winch driven by motor.
10.High efficiency exchanger.
11.Full auto control, SETEX controller.
12.Double inletting and draining.
13.Hot drain.
14.Analogue water lever control system.SpecificationsDimension
SpecificationABCDDDHA-I DDHA-II DDHA-III DDHA-IV DDHA-V Suitable RangThe Airflow Atomization Dyeing Machine is suitable for all kinds of fabric which can be dyed in traditional dyeing machine, especially for fabric of high quality and particular demand. Such as follows:1.Single-side reinforced spandex stretch fabric.
2.Fine and high gsm. Plain cloth.
3.Fine density pure cotton terry knitted fabric.
4.Tight double gossamer mesh fabric.Main Technical ParametersNo. of tubes 1 2 3 4 6 Note Capacity(KG) Ratio Cotton1:3-1:41:3-1:41:3-1:41:3-1:41:3-1:4Dry fabricpolyester1:2-1:31:2-1:31:2-1:31:2-1:31:2-1:3Dry fabricPower (KG) Blower Main Pump7.57.5111115 Fabric Loading2.22.2*22.2*32.2*42.2*6 Fabric Outputting0.550.750.75111.1 Plaiter0.550.550.750.751.1 Dosing2.22.22.244 Total Power(KW) 356.476.3100.65144.4 Fabric Loading Speed 100-700m/minTemperature increasing speed 6℃/min steam pressure>0.5MpaTemperature increasing speed 8℃/min cooling water pressure>0.5MpaComparison between atomization airflow dyeing machine and traditional overflow dyeing machineDyeing pure cotton/T(dark color) Atomization airflow dyeing machine Over flow dyeing machine Using QuantityUnit Price
(CNY)Amount
(CNY)Using QuantityUnit Price
(CNY)Amount
(CNY)Water and swege handling 84.1ton3.2269.1180ton3.2576Steam consumption 6.6ton12079213.4ton1201608Total Electricity consumption 330kw/h1.0330272kw/h1.0272Cost of water, electricity, steam and swage handling RMB1391.1RMB2456Cost difference RMB980(saving on auxiliary chemical not included)
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