Leakage trace tester
I. Product Overview
TheLeakage Trace Testeris a precision diagnostic tool designed to visually identify and analyze fluid/gas leakage paths in sealed systems. It employs non-destructive testing methods, combining thermal imaging and dye penetration technology to highlight leaks with fluorescent or colored markers.
- Type: Portable handheld device
- Detection Sensitivity: 0.1μm micro-leaks
- Working Modes: Fluorescent dye tracing / Smoke injection visualization
- Power Supply: Rechargeable Li-ion battery (8h continuous operation)
II. Technical Specifications
| Parameter | Specifications |
|---|---|
| Detection Accuracy | ±0.5mm leak path resolution |
| Working Temperature | -20°C to 150°C |
| Illumination Range | UV-A 365nm wavelength (1000μW/cm² intensity) |
| Smoke Generation | Non-toxic mineral oil-based vapor (OSHA compliant) |
| Dimensions | 280×120×65mm (L×W×H) |
III. Key Features
- Dual Detection Modes:
- Fluorescent Mode:Requires UV light for trace visualization
- Smoke Mode:Generates visible vapor for pressurized systems
- Smart Indicator System:
- LED severity scale (green/yellow/red)
- Audio alarm with dB level adjustment
- Ergonomic Design:
- Anti-slip rubberized grip
- Rotatable 360° detection head
- IP Rating: IP54 dust/water resistance
IV. Compliance Standards
- ISO 10110-3 (Optical fluid leakage testing)
- ASTM E1137 (Dye penetrant standard)
- CE EN 61010-1 (Electrical safety)
V. Typical Applications
- Automotive:Fuel injector testing, brake system diagnostics
- Industrial:Pipeline joint inspection, HVAC system leak mapping
- Aerospace:Hydraulic fitting validation under pressure
- Medical:Sterile seal integrity verification
Standard Operating Procedure:
- Surface Preparation: Clean test area with isopropyl alcohol
- Dye Application: Apply UV tracer (0.5ml/cm²) for 15min dwell time
- Inspection: Use 5W UV lamp at 30cm distance, scan at 45° angle
- Post-Test: Neutralize residues with pH-balanced cleaner
Safety Precautions:
- Avoid direct eye exposure to UV light
- Use PPE when handling flammable dye solutions
- Maintain 1m clearance from open flames
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