100-V2 steam generator tester
Application
(1) Automotive Thermal Shock Testing: Simulates rapid temperature changes on vehicle components using controlled steam injection.
(2) OEM Compliance Testing: Meets Ford, GM, and FCA thermal shock specifications for component validation.
(3) R&D and Quality Control: Evaluates thermal resistance and durability of automotive parts during design and production.
(4) Material and Component Verification: Supports verification of seals, coatings, and heat-sensitive parts under thermal stress.
Standards
(1) Ford FLTM BI 107-05 – Thermal shock testing method using steam.
(2) GMW15919 – General Motors thermal shock test standard.
(3) FCA LP-463PB-64-01 – FCA/Penske automotive thermal shock specification.
(4) ISO 20473 – Thermal shock testing methodology (related international standard).
(5) ASTM D1831 – Thermal shock testing of metallic and non-metallic components.
Product Features
(1) Dedicated Steam Generator Unit: Ensures precise and repeatable steam output.
(2) Adjustable Gas/Electric Burner: Flexible control over heating and steam generation.
(3) Controlled Water Flow Rate: 2.7 ± 0.1 L/min for stable steam production.
(4) Controlled Steam Dynamic Pressure: 37.9 ± 1.9 kPa at the nozzle.
(5) Compatible High Temperature/Pressure Hoses: Designed for use with automotive thermal shock setups.
(6) Tubular Nozzle: Non-corrosive, inner diameter 12.5 ± 0.3 mm, length ≥100 mm.
(7) Dynamic Head Clamp (STD-DHF-1): Measures discharge dynamic head pressure 37.9 ± 1.9 kPa, positioned 25 mm from nozzle using 4.7 mm bore tube.
(8) OEM Approved System Integration: Recognized by Ford, GM, and FCA for thermal shock testing.
Technical Parameters
| Parameter | Specification |
|---|---|
| Model | STD-100-V2 |
| Water Flow Rate | 2.7 ± 0.1 L/min |
| Steam Dynamic Pressure | 37.9 ± 1.9 kPa |
| Tubular Nozzle | Inner diameter 12.5 ± 0.3 mm, length ≥100 mm, non-corrosive material |
| Burner Type | Adjustable gas/electric |
| Hose Compatibility | High temperature/high pressure steam hoses |
| Dynamic Head Clamp | STD-DHF-1 |
| Measurement Distance | 25 mm from nozzle |
| Measurement Tube Bore | 4.7 mm |
| Power Supply | AC 220V / 50Hz (standard) |
| Operating Environment | Laboratory/Automotive test bench |
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