Mattress rollator tester
The Mattress Rollator is a laboratory durability testing system designed to evaluate the long-term structural stability, height retention, and hardness consistency of mattresses under repeated rolling load conditions. The system uses a 240 lb hexagonal roller to simulate human body movement and load distribution during extended mattress use, representing approximately ten years of service life. The tester is suitable for mattresses ranging from single size to king-size configurations and supports automated durability testing in accordance with recognized international standards.
Standards
The Mattress Rollator complies with or references the following standards:
ASTM F1566 Section 6 – Mattress Hardness Rating
ASTM F1566 Section 7 – Mattress Durability Testing
GB/T 26706 – General Technical Requirements for Mattresses (related clauses reference)
Parameters
| Parameter | Unit | Specification |
|---|---|---|
| Test Station | — | Single station |
| Roller Type | — | Hexagonal roller |
| Roller Mass | lb (kg) | 240 lb (approx. 109 kg) |
| Test Cycles | — | 100.000 cycles (200.000 reciprocating strokes) |
| Simulated Service Life | — | Approx. 10 years |
| Test Speed | cycles/min | Adjustable, up to 20 |
| Stroke Length | — | Programmable |
| Applicable Mattress Size | — | Single to king size |
| Control System | — | PLC with touchscreen interface |
| Power Failure Protection | — | Roller auto-lift with cycle memory |
| Equipment Dimensions | in | 101 × 113 × 82 |
| Equipment Weight | lb | Approx. 3.000 |
| Shipping Weight | lb | Approx. 3.300 |
| Power Supply | — | 480 V, three-phase (240 V optional) |
Accessories
Hexagonal roller assembly (240 lb)
Adjustable mattress support and positioning platform
PLC control system with touchscreen interface
Battery-powered roller lifting system
Emergency stop and safety interlock interfaces
Optional safety enclosure or light curtain
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