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High-Precision Multi-Functional Wear Tester

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Standards

The Multi-Function Friction and Wear Tester is designed to support test methods referenced in the following standards:

ASTM G99 (Standard Test Method for Wear Testing with a Pin-on-Disk Apparatus)

ISO 20808 (Fine ceramics — Determination of friction and wear characteristics of monolithic ceramics by ball-on-disk method)

GB/T 3142 (Determination of load-carrying capacity of lubricants — Four-ball method)

SH/T 0189 (Test method for anti-wear properties of lubricating oils — Four-ball method)

Parameters

ItemDescription
Z-axis Drive System High-precision multi-Z-axis system for accurate loading; supports in-situ 3D surface profiling and Raman spectroscopy integration
Platform Design Open-architecture platform providing a large and flexible working area
Interchangeable Test Modules Replaceable lower test modules enabling multiple test modes (rotation, reciprocation, ring-block, fretting, scratch); automatic module recognition
Environmental Control Temperature: −120 °C to 1200 °C; Humidity: 5–95 % RH; Pressure: up to 200 psi; Vacuum: down to 10⁻⁷ torr
Force Sensors Interchangeable sensors from mN to 12.000 N (capacitive, piezoelectric, strain-gauge types)
In-situ 3D Profiling Automatic imaging with nanometer-level resolution; four optical modes: confocal, white-light interferometry, dark-field, bright-field
XY Positioning Stage Travel range 130 mm × 270 mm for precise positioning between friction testing and surface scanning locations
Data Acquisition & Motion Control High-speed, low-noise controller with fast feedback; data sampling rate up to 200 kHz
Z-axis Travel 150 mm

Features

Supports standard tribological configurations such as ball-on-disk, pin-on-disk rotation, high-speed reciprocating ring-on-block, and scratch testing

Wide loading range from mN to 12.000 N, covering nano, micro, and macro tribology

Integrated in-situ 3D optical surface measurement capability

Closed-loop servo loading control for high test stability and repeatability

Broad environmental simulation capability from cryogenic to high-temperature conditions

Modular test design with fast module replacement

Suitable for tribological studies of coatings, lubricants, material surfaces, and functional components

Fully automated XY positioning stage (130 mm × 270 mm) with 150 mm Z-axis travel

Accessories

Ball-on-disk and pin-on-disk test modules

Reciprocating ring-on-block module

Scratch and fretting test modules

Environmental chambers for temperature, humidity, pressure, and vacuum control

Interchangeable force sensors

Test Procedures

Select and install the appropriate test module according to the test method.

Mount the test specimen and counter-body securely on the test platform.

Configure test parameters including load, speed, stroke, environment, and test duration.

Perform system calibration and sensor verification before testing.

Start the test and monitor friction force, normal load, and motion signals in real time.

Conduct in-situ or post-test 3D surface profiling to analyze wear tracks.

Export and analyze test data after completion.

Maintenance Information

Regularly inspect and clean the test modules, fixtures, and sensors after testing.

Calibrate force sensors and motion systems according to laboratory quality procedures.

Keep optical components and environmental chambers clean to maintain measurement accuracy.

Ensure proper lubrication and mechanical inspection of moving components during routine maintenance.


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