Connector Air Tightness Tester

Whats/App: +86 156 1874 6768

Web: standard-groups.com

The Connector Air Tightness Tester is a professional device used to evaluate the sealing performance of electronic connectors. Based on the differential pressure method, it detects leakage by monitoring pressure changes in a sealed system, ensuring that connectors meet waterproof and dustproof requirements such as IP67/IP68. The system provides fast, non-contact testing while protecting sensitive plated surfaces and precision interfaces.

Application

(1) Air tightness testing of electronic connectors (USB, Type-C, etc.).

(2) Leak detection for automotive connectors, battery pack connectors, and motor connectors.

(3) Waterproof and dustproof verification (IP67/IP68).

(4) Quality control in consumer electronics, automotive, and high-end manufacturing.

(5) Suitable for aerospace connectors requiring ultra-low leakage rates.

Standards

(1) IEC 60529 – Degrees of protection (IP Code)

(2) ISO 20653 – Road vehicles – Degrees of protection (IP Code)

(3) GB/T 4208 – Enclosure protection classification (reference)

Parameters

Parameter	Specification
Pressure Range	-75 ~ 400 kPa (supports vacuum testing)
Leak Resolution	1 Pa
Test Accuracy	±0.25% FS
Sensor Accuracy	±5 Pa
Test Cycle	5–30 s per test
Test Stations	Dual-station (parallel testing)
Control System	PLC control system
Communication Interface	RS485
Data Export	Supported
Fixture Type	Customized silicone fixtures (≤45 N contact force)

Features

(1) Differential pressure method ensures high sensitivity leak detection.

(2) Non-contact testing protects plated and precision connector surfaces.

(3) Fast testing cycle (as low as a few seconds) improves production efficiency.

(4) Dual-station parallel testing doubles throughput.

(5) High-precision sensors detect micro-leakage down to 0.01 Pa level.

(6) Automatic data recording and traceability support quality management.

(7) Compatible with industrial communication (RS485) for system integration.

(8) Custom fixtures prevent deformation of delicate connector terminals.

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