Cleanliness automatic extractor
Get a quote：
Whats/App: +86 185 0176 3615
Web: qinsun-lab.com
The cleanliness extraction equipment is mainly used to clean the cavity channels, blind holes, and the overall surface of the parts, and complete the extraction of particles.
It meets the international and domestic standards such as 1SO16232-2007. VDA19. GB/T3821-2005. and meets the cleanliness testing standards of Volkswagen, GM, Ford and other major automobile factories. It is widely used in the detection of surface cleanliness of various auto parts. For example: engine cylinder block, cylinder head, gear, crankshaft, connecting rod, camshaft, valve, piston, rocker arm, transmission shaft pin, oil pump, water pump, turbocharger, oil pipe and other parts and assembly cleanliness test.
Meet the standards
ISO16232.VDA19.ISO4406.DIN51455
Application
This equipment comes standard with high-pressure automatic spraying, manual high-pressure washing and high-pressure perfusion cleaning, and is widely used for particle extraction and sample preparation when testing the surface cleanliness of various automobile parts. For example: engine block, cylinder head, gear, crankshaft, connecting rod, camshaft, valve, piston, rocker arm, transmission shaft pin, oil pump, water pump, turbocharger, oil pipeline and other components and assembly cleanliness inspection. You can also add a special ultrasonic cleaning unit for small component and upgrade it to JC1299 Pro Component Cleanliness Cabinet.
Operating Process
1. Take out the filter membrane to be filtered and detected (5μm filter membrane is adopted by default, and the customer can specify the filter membrane with corresponding specification accuracy) and place it in an oven at a setting temperature of 80 degrees Celsius, and the drying time is generally 30 minutes;
2. Put the dried filter membrane in a drying dish and cool it at room temperature for 30 minutes;
3. The filter membrane cooled to room temperature is taken out and placed in an electronic balance (0.1mg accuracy) to weigh the filter membrane and record the value G1;
4. The weighed filter membrane is placed at the filter membrane holder of JC1299 Component Cleanliness Cabinet;
5. The workpiece to be tested is placed in the cleaning chamber of the JC1299 Component Cleanliness Cabinet, and the parameters to be pressure flushed are input, the pressure range is 0-0.6Mpa, and the liquid storage tank is 30L;
6. After the parameters are set, the workpiece starts to be washed. At this time, the equipment automatically filters the membrane and fine filtration for recovery. After the entire cycle of washing the workpiece, take out the filter membrane at the filter membrane holder;
7. Take out the filter membrane and place it in an oven at 80 degrees for 30 minutes;;
8. Put the dried filter membrane in a drying dish and cool it at room temperature for 30 minutes;
9. The filter membrane cooled to room temperature is taken out and placed in an electronic balance (0.1mg accuracy) to weigh the filter membrane and record the value G2;
10. At this time, the workpiece is checked for weight G=G2-G1 according to the weighing method;
11. After the filter membrane is weighed, it is placed in the cleanliness detection and analysis system to analyze the particles on the filter membrane;
Technical parameters
Pressure cleaning chamber size (mm) : 700*600*700
Machine size (mm) : 1250*900*2150
Storage tank capacity (L) : 25
Full color touch screen: Siemens
Three-stage cycle filtration: 0.22um three-stage series cycle filtration
Three-stage filter membrane: one-click automatic clamping, specifications 847mm, 850mm, according to customer custom
Automatic lifting door: one key automatic uniform speed lifting
Special high cleaning pump: special high pressure pump
Cleaning room material: 8K mirror 304 stainless steel
Programmable controller: digital programmable controller
Spray cleaning method: spray pen/spray gun
Cleaning collection pipe: The pipe adopts food-grade internal and external polishing sus304 one-time forming pipe
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