Automotive Cable Cut Through Resistance Tester

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Whats/App: +86 156 1874 6768

Web: standard-groups.com

The Automotive Wire Cut-Through Tester is designed to evaluate the resistance of automotive electrical wires to mechanical penetration. It provides precise measurement of wire strength and durability under controlled conditions, ensuring compliance with Ford Global Wire Specification PART NO. ES-AU5T-1A348-AA.

Application

(1) Testing mechanical cut-through resistance of automotive wires and cables.

(2) Quality control for automotive wiring harnesses.

(3) Material evaluation for insulation and conductor durability.

(4) Verification of electrical safety and mechanical integrity.

(5) OEM and supplier testing for compliance with engineering specifications.

Standards

(1) Ford Global Wire Specification PART NO. ES-AU5T-1A348-AA – Wire cut-through standard

(2) ISO 6722 – Road vehicles – 60 V and 600 V single-core cables (reference)

(3) ASTM D638 – Standard Test Method for Tensile Properties of Plastics (for wire insulation)

(4) SAE J1128 – Low voltage primary cables (reference for wire quality)

Features

(1) High-precision load sensor for accurate measurement.

(2) Adjustable cut-through speed ensures repeatable testing.

(3) Automatic stop function prevents over-testing.

(4) Overload protection safeguards the machine and operator.

(5) Software-controlled data acquisition with automatic recording.

(6) Customizable fixtures to accommodate different wire types.

(7) AC servo motor drive provides smooth and consistent operation.

Parameters

Parameter	Specification
Induction Method	High-precision load sensor
Capacity	200 kg
Cut-Through Speed	10 mm/min
Effective Measurement Range	0.5–100%
Accuracy Class	Class 1
Load Accuracy	±1% of indicated value
Display/Control	Computer software control and recording
Automatic Stop	Yes, at cut-through completion
Overload Protection	Automatic protection at 10% above max load
Drive System	AC servo motor
Fixture	Customizable per user wire specification
Power Supply	AC 220V ±10%, 50 Hz, 5 A
Machine Dimensions (L×W×H)	56 × 80 × 170 cm
Test Wire Diameter	0.45 mm
Test Voltage	<24 V

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