Hybrid Diamond /CBN Grinding Wheel
Hybrid Diamond /CBN Grinding Wheel
The New Generation Grinding Wheels (Hybrid Diamond /CBN Grinding Wheel)
The trend in Carbide Drill / Endmill manufacturers is clearly towards high productivity and consistent quality.This has put great demands on the Diamond wheel manufacturers to come up with wheels which can grindfaster, put less strain on the machine and Job that is being ground.
MORESUPERHARD®offers a perfectly matched range of products that allow you to take full advantage oftheCNC machieto manufacture your cutting tools. These wheels are made of a new generation HYBRID bond.
Hybrid Wheels ensure higher material removal without compromising on the surface finish, while ensuringconsiderable reduction in cycle times. These wheels can be used for both Fresh tool manufacturing and re-sharpening, on CNC Tool and CutterGrinders.
The unique properties of the Hybrid Wheels:
Capable of taking higher depth of cuts,High lubrication at the point of grinding ,Lesser load on the spindle motor,Increased profile retention on the wheel,Lower grinding force on the work place, which results in lesser work place deflection during Grinding.
These properties of the Hybrid bond improve the performance of the CNC Tool and Cutter Grinder inthe following ways:
*Increased rate of material removal with high temperature stability.
*Reduced grinding time per component
*Low and constant power consumption
*High profile stability and better machine productivity
*Long wheel life and long dressing interval.
OurnewgenerationHybridDiamond/ CBNGrindingWheel,especiallyusedfor CNCTOOLSgrindingmachine,suchas:ANCA, WALTER, SCHUTTE,EWAG, SCHNEEBERGER,HUFFMANNandsoon.Haveshownexcellentgrindingperformanceinflutegrindingwithhighstockremovalcapacitycombinedwith aminimumofwheelwear.Itis notnecessarytoreducetheinfeedortheimpactratewithourHybridDiamond/ CBNGrinding wheel.
The comparison between Hybrid Diamond/CBN Grinding Wheel and usual grinding wheel:
|
Property |
Resin bond |
Metal bond |
Vitrified bond |
Hybrid Wheel |
|
Cutting- removal |
general |
general |
high |
high |
|
Freeness- cutting |
general |
Low |
high |
high |
|
Wheel - retention |
general |
high |
general |
high |
Drawings of hybrid diamond /CBN grinding wheels:
THE CASES OF HYBRID DIAMOND / CBN GRINDING WHEELS:
- diamond grinding wheel
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