Prefilled Syringe Plunger Force Tester

Applications

- Quality Control and Supervision The push - force tester for prefilled syringes is an important tool for medical device manufacturers to conduct product quality control and supervision. Through testing, it can be ensured that the produced prefilled syringes comply with relevant national standards and regulations, thus improving product quality and safety.

- Performance Evaluation and Optimization This tester can be used to evaluate the push - force performance of prefilled syringes of different models and specifications, including parameters such as maximum push - force, minimum push - force, and average push - force. Through the analysis and comparison of test data, it can provide strong support for product performance optimization.

- R & D Support During the R & D process of prefilled syringes, the tester can be used to test the R & D effects and performance improvement of new products. The feedback of test data can help R & D personnel promptly identify problems and make improvements, thereby accelerating the product R & D progress and enhancing product quality.

- Fault Diagnosis and Repair For prefilled syringes with malfunctions, the tester can be used to identify fault points and determine repair solutions. Through the analysis of test data, the causes of faults can be found, and corresponding repair measures can be taken to ensure the normal operation of the equipment.

Standards

YY/T 0962 - 2021 : Determination of Push-force for Prefilled Syringes, etc.

Features

• A 7-inch color touchscreen with intelligent data processing functions provides users with a comfortable and smooth operating experience.

• Equipped with an advanced displacement control system to ensure testing accuracy.

• Simple and intuitive operation interface, convenient user-defined testing functions, and comprehensive data analysis and reporting capabilities.

• Automatic calibration and adjustment, making the operation simple and convenient.

• Brand new UI interface design and intuitive operation interface significantly improve the user experience.

• Automated design: the instrument automatically determines the end of the experiment and whether the results are qualified.

• Supports testing of various syringe sizes.

• Test fixtures designed strictly according to standards for easy clamping.

• Results display starting force, average force, and maximum force.

• During the test, the curve displays the test force value in real time.

• Speed is continuously adjustable from 0.05-500 mm/min.

• Features automatic data storage and power-off memory functions.

• Micro printer and universal USB data interface for convenient data output and transfer.

• The device has powerful built-in data storage capabilities, storing over 50.000 data entries.

• The computer software fully complies with GMP "Computerized Systems" requirements and includes user management, permission management, and data audit trail functions.

Technical Parameters

Serial No.	Parameter Item	Parameter Details
1	Force Measuring Range	0 - 50N (customizable according to actual needs); used to measure the push-force magnitude during prefilled syringes' injection process
2	Force Accuracy	Level 0.5 (error ±0.5%); ensures the accuracy and reliability of test results
3	Time Setting	Freely set within 0 - 9999 seconds; test time can be flexibly adjusted per test requirements
4	Test Speed	0.05 - 500mm/min (or customizable according to actual needs); controls the speed during injection process to simulate actual usage scenarios
5	Speed Accuracy	Level 1 (error ±1%); ensures the stability and accuracy of the test speed
6	Nominal Capacity	0 - 100ml (or customizable according to actual needs); suitable for testing prefilled syringes of different capacities
7	External Dimensions	e.g., 300mm×300mm×500mm (specific dimensions vary by model); facilitates placement and operation
8	Weight	Moderate; easy to carry and move
9	Power Supply	Usually 220V, 50Hz (customizable according to local electrical standards); ensures the tester's normal operation
10	Standard Configuration	Includes main unit, miniature printer, touch screen, test fixtures, etc.; meets test requirements and provides convenient operation interface & data recording functions

Accessoriess

Standard configuration: main unit, miniature printer, touchscreen, test fixture

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