Metal Angle Fixators Tester
Standard
- YY/T 0856-2011 (China): Specifies mechanical testing protocols for metal angular fixators, including single-compression bending and bending fatigue tests.
- ASTM F384-17 (International): Defines methodologies for evaluating the static and fatigue performance of orthopedic angular stabilization devices.
- ISO 12177-2: Additional compliance for four-point bending fatigue testing of bone plates.
Product Advantages
- Multi-Axial Testing: Combines single-compression bending and fatigue testing in one modular system.
- High-Precision Actuation: Electromagnetic servo motor ensures ±0.05% force accuracy at 5Hz operation.
- Anatomical Simulation: 4-point bending fixture replicates physiological stress patterns (0°–90° angle adjustment).
- Biorelevant Environment: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.
- AI-Powered Analytics: Machine learning identifies creep-fatigue interactions in real-time.
- Regulatory Compliance: Pre-loaded YY/T 0856/ASTM F384 protocols with automated reporting.
Product Features
- Electromagnetic Servo Actuator: 10 kN axial/5 Nm torsional capacity with programmable load ratios (R=0.1–10).
- 4-Point Bending Fixture: Self-aligning anvils accommodate fixator lengths (50–200 mm) and angles (0°–90°).
- Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
- Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.
- High-Resolution Imaging: Built-in 5MP camera system for crack propagation analysis.
- Safety Suite: Emergency stop, overload clutches, and leak detection system.
Technical Parameters
| Parameter | Specification |
|---|---|
| Max. Bending Force | ±10,000 N (0.01 N resolution) |
| Max. Torsional Moment | ±5 Nm (0.001 Nm resolution) |
| Frequency Range | 0.1–30 Hz (0.01 Hz increments) |
| Load Ratio (R) | 0.1–10 (adjustable) |
| Bending Angle Range | 0°–90° (0.1° resolution) |
| Saline Bath Temperature | 37±0.5°C (PT1000 sensor) |
| Data Sampling Rate | 10 kHz (synchronized across 8 channels) |
| Power Requirements | 220V/110V ±10%, 50/60Hz, 1,800W |
| Dimensions (W×D×H) | 600 × 500 × 800 mm |
| Weight | 95 kg (net) / 110 kg (with bath) |
| Noise Level | <55 dB (A-weighted) |
Accessories
- Angular Fixator Fixture Kit:
- Self-centering clamps (50–200 mm fixator compatibility)
- Anatomical angle adapters (0°–90° adjustment)
- Thermal-Mechanical Bath:
- 20L capacity with recirculating pump
- Corrosion-resistant titanium interior
- AngleFix Pro Software:
- Automated stiffness degradation tracking and fatigue limit calculation
- 21 CFR Part 11-compliant audit trail with blockchain timestamping
- Remote monitoring via iOS/Android app
- Operator Kit:
- Calibrated torque wrench set (0.1–10 Nm)
- Fixator alignment jigs (ASTM F384 compliant)
- Calibration Bundle:
- NIST-traceable force/torque calibration weights
- Angular encoder verification tool
- Safety Kit:
- Leak detection system
- Acoustic enclosure with 25 dB noise reduction
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