Mechanical Property Analyzer for Metallic Cables and Wire Ropes
Standard
YY/T 0812-2010 (China): Specifies mechanical testing protocols for metal cables/cables used in fracture fixation, including fatigue strength and load-to-failure requirements.
ASTM F2180-19 (International): Defines methodologies for evaluating the dynamic fatigue performance of orthopedic cable systems under cyclic loading.
ISO 12177-3: Additional compliance for tension-tension fatigue testing of surgical cables.
Product Advantages
Multi-Axial Loading: Simultaneous tension/torsion control replicates in vivo stress patterns (5Hz fatigue cycles).
High-Cycle Endurance: 1.000.000-cycle capacity with ±0.05% load accuracy at 5Hz operation.
Biorelevant Simulation: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.
Smart Fixturing: Self-centering clamps accommodate cables (1.0–5.0 mm diameter) and cable systems.
AI-Powered Analytics: Machine learning identifies fatigue initiation sites in real-time.
Regulatory Compliance: Pre-loaded YY/T 0812/ASTM F2180 protocols with automated reporting.
Product Features
Electromagnetic Servo Actuator: 10 kN tensile/5 Nm torsional capacity with programmable load ratios (R=0.1–10).
Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.
High-Resolution Imaging: Built-in 5MP camera system for fretting/corrosion analysis.
Safety Suite: Emergency stop, overload clutches, and leak detection system.
Modular Design: Dual-station configuration enables simultaneous specimen testing.
Accessories
Cable Fixture Kit:
Self-centering clamps (1.0–5.0 mm cable compatibility)
Torsion adapters for multi-strand cables
Thermal-Mechanical Bath:
20L capacity with recirculating pump
Corrosion-resistant titanium interior
CableTest Pro Software:
Automated S-N curve generation and fatigue limit calculation
21 CFR Part 11-compliant audit trail with blockchain timestamping
Remote monitoring via iOS/Android app
Operator Kit:
Calibrated micrometer set (0.01–1.00 mm)
Cable alignment jigs (ASTM F2180 compliant)
Calibration Bundle:
NIST-traceable force/torque calibration weights
LVDT verification tool
Safety Kit:
Leak detection system
Acoustic enclosure with 25 dB noise reduction
Technical Parameters
| Parameter | Specification |
|---|---|
| Max. Tensile Load | ±10.000 N (0.01 N resolution) |
| Max. Torsional Moment | ±5 Nm (0.001 Nm resolution) |
| Frequency Range | 0.1–30 Hz (0.01 Hz increments) |
| Load Ratio (R) | 0.1–10 (adjustable) |
| Cable Diameter Range | 1.0–5.0 mm (0.01 mm resolution) |
| Saline Bath Temperature | 37±0.5°C (PT1000 sensor) |
| Data Sampling Rate | 10 kHz (synchronized across 8 channels) |
| Power Requirements | 220V/110V ±10%, 50/60Hz, 1.800W |
| Dimensions (W×D×H) | 600 × 500 × 800 mm |
| Weight | 90 kg (net) / 105 kg (with bath) |
| Noise Level | <55 dB (A-weighted) |
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