Material Surface Performance Comprehensive Tester
The Material Surface Performance Comprehensive Tester is a modular instrument designed for high-precision evaluation of material and component surface mechanical properties, including coatings and platings. The instrument can test friction force, friction coefficient, wear volume, and coating thickness under varying loads, sliding speeds, media conditions (e.g., lubricating oil, saline), and environmental temperatures. It supports multiple friction modes, including rotational, reciprocating, ring-on-block, and pipe surface friction. Its modular design allows flexible installation and combination, high automation, and user-friendly operation, making it suitable for materials science research, industrial product development, and quality control.
Application
Mechanical property testing of metal, ceramic, polymer, and composite material surfaces.
Wear and friction performance evaluation of coatings, platings, thin films, and composite materials.
Friction and wear testing under low-temperature conditions.
Friction and wear testing in liquid media environments (e.g., lubricating oil, saline).
Material development, quality control, and tribology research in industrial production and laboratories.
Standards
GB/T 3960-2016 Plastics – Determination of Sliding Wear Properties
GB/T 20394-2013 Artificial Turf Durability Test Method
JB/T 8554-1997 Coating Adhesion Automatic Scratch Test Method
ASTM G99 Standard Test Method for Wear Testing with a Pin-on-Disk Apparatus
ASTM G133 Standard Test Method for Linearly Reciprocating Pin-on-Flat Sliding Wear
ISO 20502 Coating Scratch Test
DIN 50324 Friction and Wear Test Standard
Parameters
| Parameter | Specification |
|---|---|
| Reciprocating Friction | Load: 30–1000 g (weight), 10–200 N (automatic); accuracy 0.2% F.S.; sliding frequency 0.1–45 Hz; stroke 0.5–25 mm; max reciprocating force ≤100 N |
| Electrochemical Reciprocating Friction | Load: 30–1000 g (weight), 10–50 N (automatic); accuracy 0.2% F.S.; frequency 0.1–5 Hz |
| Rotational Friction | Load: 30–1000 g (weight), 10–200 N (automatic); accuracy 0.2% F.S.; table speed 5–2800 rpm, stepless |
| Ring-on-Block Friction | Load: 100–1000 g (weight), 10–200 N (automatic); accuracy 0.2% F.S.; spindle speed 5–2000 rpm, stepless |
| Pipe Surface Friction | Load: 50–1000 g (weight); accuracy 0.2% F.S.; reciprocating stroke 0.5–20 mm; frequency 0.1–35 Hz |
| Wear Volume Measurement | Load ≤40 g; wear scar depth ±0.5 mm; accuracy 0.02 µm (customizable) |
| Low-Temperature Module | Load 0.3–10 N; accuracy 0.2% F.S.; temperature range: room temperature to -50℃ |
| Power Supply | 220 V, 50 Hz, 6000 W |
| Instrument Weight | Approx. 150 kg |
| Workbench Size | 1800 × 750 × 800 mm (user-supplied) |
Features
Modular Design: Quick combination of rotational, reciprocating, ring-on-block, and pipe friction modules.
Wide Load and Sliding Speed Range: Meets friction and wear testing needs for different materials and environments.
High-Precision Wear Measurement: Automatically calculates wear depth and generates 2D contour plots.
Low-Temperature and Electrochemical Modules: Simulate special environments to closely match actual applications.
Automated Control System: Real-time display of friction force, friction coefficient, wear volume, and environmental parameters; data can be stored, printed, and analyzed.
User-Friendly Interface: Simplifies parameter setting, monitoring, and safety management.
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