Intelligent Cable Measurement Vision System
The Intelligent Cable Measurement Vision System is a non-contact, machine-vision-based testing instrument designed for rapid and precise measurement of wire, cable, and optical fiber structural parameters. The system can measure insulation and sheath thickness, outer diameter, eccentricity, concentricity, ovality, and conductor cross-sectional area, while automatically generating standardized test reports.
Application
This instrument is suitable for measurement and quality control of the following cable types and scenarios:
Single-core and multi-core round cables
Flat cables and dual-core flexible wires
Multi-layer co-extruded insulation and sheath cables
Insulation and sheathing materials such as elastomers, PVC, PE, PP
High-voltage and medium-voltage cable cross-section structural measurement
Quality control in cable manufacturing, R&D institutes, and third-party testing laboratories
Standards
The instrument is designed to comply with and execute the following standards:
GB/T 2951.11-2008: Measurement methods for insulation and sheath of wires and cables
IEC 60811-1-1 (2001): Test methods for insulation and sheath of electric cables
TB2809-2017: Standard for locomotive contact wires
GB/T 5023.2-2008: Measurement of insulation thickness in 3C-certified cables
Product Specifications
| Item | Parameter |
|---|---|
| Measurement Method | Non-contact machine vision measurement |
| Measurement Range | 1–140 mm (camera-dependent) |
| Sample Type | Cable, optical fiber insulation and sheath |
| Measurement Accuracy | 4–40 μm (depending on diameter segment) |
| Measurement Repeatability | ≤0.002–0.03 mm (depending on diameter segment) |
| Display Resolution | 0.001 mm |
| Test Time | ≤10 seconds per sample |
| Camera Groups | 1–4 CMOS line-scan cameras |
| Camera Resolution | 10 MP / 20 MP |
| Lens Switching | Free switchable |
| Light Source | LED parallel light + auxiliary cross light |
| Light Intensity | 9000–11000 LUX |
| Measurement Software | Proprietary intelligent measurement system |
| Computer Configuration | Intel G6400, Quad-core 4.0GHz, 4GB RAM, 1TB HDD, 21.5" Display, Windows 10 |
| Printer | A4 Laser B/W Printer |
| Operation | One-key automatic measurement, software generates report automatically |
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