Automotive Wire Hot Water（Salt Water）Resistance Tester

Whats/App: +86 156 1874 6768

Web: standard-groups.com

The Automotive Wire Hot Water (Salt Water) Resistance Tester is engineered for long-term (over 14 days) testing of automotive and locomotive wires under DC voltage and salt water immersion conditions. This system evaluates insulation resistance, voltage endurance, and corrosion resistance of wires exposed to hot water and saline environments. It ensures the durability and safety of wiring systems in automotive and industrial applications.

Application

The tester is primarily used in the following applications:

Automotive primary wires and battery cables

Locomotive and industrial control wires

Connector and harness testing under hot water or saline immersion

Long-term durability assessment under DC voltage and corrosive environments

Verification of automotive wiring harnesses exposed to heat, water, or saline conditions

Standards

This tester complies with and supports the following international standards:

ISO 6722 — Road Vehicles: Low Voltage Primary Cables

SAE J1128 — Low Voltage Automotive Cables

QC/T 730 — Automotive Wire Test Method

JASO D611 — Automotive Wire Electrical Performance

EN 50305 — Electrical Test for Automotive Cables

EN 50395 — Long-term Electrical Performance of Automotive Wires

IEC 60811 — Electric and Optical Fiber Cables – Test Methods

Parameters

Item	Specification
Power supply	380 V, 50 Hz
Heating power	6000 W (salt water type)
Temperature range	Room temperature ~ 99.9°C
Control accuracy	±0.2°C, PT100 corrosion-resistant thermocouple
Tank material	Corrosion-resistant ceramic, Ø700 × 420 mm
Tank enclosure	PVC panel surrounding the tank
Overall dimensions	800 × 800 × 600 mm (L × W × H)
Stirring method	Motor-driven, non-metallic stirrer
Water level control	Corrosion-resistant ball valve, automatic water replenishment pump
Optional	48 V DC power supply
Optional	High-voltage DC stability tester (DC 0~5 kV)

Features

Long-term immersion testing capability for over 14 days

Precise temperature control with PID digital controller

Corrosion-resistant tank and components designed for saline environments

Automatic water level maintenance via pump and ball valve

Optional DC voltage monitoring and leakage current recording

Compact design for easy operation and maintenance

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