Automotive Wire Adhesion Tester for quality control
Get a quote：
Whats/App: +86 156 1874 6768
Web: standard-groups.com
The Automotive Wire Adhesion Tester is designed to evaluate the bonding strength of automotive wires and components under dynamic and quasi-static conditions. You can accurately assess material adhesion performance across a range of temperatures and impact energies, ensuring compliance with international automotive and adhesive standards for R&D, quality control, and regulatory verification.
Standards
(1) ISO 11343 – Wedge-peel impact test for adhesion of adhesives
(2) ASTM D4501 – Adhesive peel and impact testing
(3) SAE J840 – Adhesive bonding test for automotive components
(4) ECE R94 – Vehicle crash and safety standard
(5) FMVSS 212 – Federal motor vehicle safety standard for occupant protection
(6) GB 11557 – Automotive adhesive test standards (China)
Parameters
| Parameter | Specification |
|---|---|
| Impact Energy Range | 5–500 J, adjustable in 1 J increments |
| Temperature Range | -40°C to +150°C (±2°C stability) |
| Test Speed | 0.1–5.0 m/s (programmable acceleration) |
| Force Measurement | 0–10 kN (±0.5% FS accuracy) |
| Data Sampling Rate | 100 kHz (10.000 points/sec) |
| Capacity | 50 kg |
| Test Stroke | 400 mm |
| Speed Range | 10–300 mm/min |
| Power System | AC servo motor |
| Power Requirement | 220V AC, 50/60Hz, 3-phase, 15A |
| Dimensions (W×D×H) | 1800 × 900 × 2200 mm |
| Volume | 80 × 60 × 170 cm |
| Weight | 200 kg (tester), 850 kg crated |
| Control Method | Computer software-controlled |
| Adhesion Fixture | One set; wire passing holes: φ1.4. φ1.5. φ1.7. φ1.8. φ2.0. φ2.1. φ2.12. φ2.8. φ3.3. φ3.8 |
Application
This tester is suitable for:
(1) Automotive wire harnesses and insulation adhesion testing.
(2) Adhesive bonding evaluation for door panels, bumper assemblies, engine bay modules, and windshield components.
(3) Research and development of adhesives and bonding materials used in automotive applications.
(4) Quality control and production verification of bonded wire assemblies and automotive modules.
Features
(1) Dual-Mode Testing – Combines wedge-peel impact (ISO 11343) with quasi-static adhesion pull-off testing.
(2) High-Precision Force Measurement – Load cell with ±0.5% FS accuracy captures subtle adhesion failures.
(3) Thermal Conditioning – Integrated thermostatic chamber (-40°C to +150°C) simulates extreme environments.
(4) Dynamic Impact System – Pneumatic striker delivers adjustable energy (5–500 J) with 0.1 J resolution.
(5) Smart Fixturing – Quick-change adapters support components up to 1.2 m, accommodating various wire diameters.
(6) Data-Driven Testing – Real-time force-displacement graphs, automated report generation, and IoT connectivity with remote monitoring.
(7) Ergonomic Safety – Full-enclosure safety interlocks with polycarbonate shields protect operators.
(8) Regulatory Compliance – Pre-loaded test templates for ECE R94. FMVSS 212. and GB 11557.
Send product request
Other supplier products
 |
Appliance Safety Compliance Stability Tester IEC Certification | Get a quote： Whats/App: +86 156 1874 6768 Web: standard-groups.com Standards (1) GB 4706.1 — Household and similar electrical appliances ... |
 |
Slip Test Equipment | Whats/App: +86 156 1874 6768 Web: standard-groups.com Applications (1)Measurement of slip resistance of safety, work, and casual footwear. (2)E... |
 |
big data retroreflectometer | Whats/App: +86 156 1874 6768 Web: standard-groups.com Application The tester is suitable for a wide range of applications: Traffic Safety Mater... |
 |
Multiphase High - temperature and High - pressure Explosion Limit Tester | Whats/App: +86 156 1874 6768 Web: standard-groups.com The Multiphase High-Temperature and High-Pressure Explosion Limit Tester is an instrument d... |
 |
Micro Controll Four-ball Friction Tester | Whats/App: +86 156 1874 6768 Web: standard-groups.com The microcomputer-controlled four-ball friction testing machine uses a sliding friction met... |
Same products
 |
ER4043 Silicon Aluminum Welding Wire | Seller: 868776 | Hangzhou Kunli Welding Materials Co., Ltd. specializes in manufacturing high-quality welding mate... |
 |
Choosing the Right Equipment for Heavy-Duty Cleaning | Seller: Taizhou Feike Mechanical Technology Co., Ltd. | FEIKE’s High Pressure Washer is designed for industrial cleaning, equipment maintenance, ve... |
 |
ER4043 Silicon Aluminum Welding Wire | Seller: 868776 | Hangzhou Kunli Welding Materials Co., Ltd. offers ER4043 Silicon Aluminum Welding Wire for alumin... |
 |
HDPE High Speed Water Cooled Double Wall Corrugated Pipe Extrusion Line | Seller: Shandong HUASU Plastic Technology Co.,Ltd. | The molds adopt the double flow channel structure and nitriding polishing processed die head. Thi... |
 |
PanEVAP & MVR system | Seller: Yangzhou Panstar Heat Exchanger Equipment Co., Ltd | A multiple-effect evaporator is a device that efficiently uses steam heat to evaporate water. Wat... |
