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Automotive Wire Repeated Bending Tester

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Whats/App: +86 181 0160 0864

The Automotive Wire Repeated Bending Tester is designed to evaluate the durability of automotive wires under repeated bending conditions. It can be combined with a low-temperature chamber to perform bending tests under various environmental conditions, simulating real-world automotive wiring stress.

Application

(1) Automotive wiring harnesses – assess flexibility and resistance to repeated bending.

(2) Low-voltage cables – verify insulation and conductor integrity under cyclic mechanical stress.

(3) R&D laboratories – test new wire formulations for mechanical reliability.

(4) Production quality control – ensure wires meet bending durability standards.

(5) Environmental testing – evaluate performance under low-temperature conditions using an optional temperature chamber.

Standards

ISO 14572:2011 – Test method for the bending performance of electrical wires

Parameters

ParameterSpecification
Swing Angle Clockwise 180° (or specified), Counterclockwise 180° (or specified)
Speed 10–60 ±1 times/min
Counter 1–999999, presettable
Test Stations 3 groups
Weights 2.5 N, 3.75 N, 5 N, 7.5 N each
Safety Automatic stop on conductor break, data retention
Test Voltage DC 24V
Power Supply AC 220V ±10%, DC 24V/5A switching power
Machine Weight 50 kg
Clamp Radii (by wire specification) 0.5 mm² wire: Ø1.5 mm, R=3.75
0.75 mm² wire: Ø1.8 mm, R=4.5
1.0 mm² wire: Ø2.0 mm, R=5.0
1.5 mm² wire: Ø2.2 mm, R=5.5
Optional R: 7.2, 9.6, 12.6, 18, 22.2, 44.25, 51, 74.25 mm

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