Metallic Cables and Wire Ropes Mechanical Property Testing Machine
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Whats/App: +86 181 0160 0864
Web: gellowen.co.uk
The Metallic Cables and Wire Ropes Mechanical Property Testing Machine is a specialized testing device designed to evaluate the mechanical performance of metal cables and wire ropes. It measures properties such as tensile strength, elongation, breaking load, fatigue resistance, and bending behavior under controlled conditions. Widely used in industries like construction, shipping, elevators, and cranes, this machine ensures that cables and ropes meet safety standards and performance requirements before deployment. It provides precise, repeatable results for quality control, research, and certification purposes.
Standard
(1)YY/T 0812-2010 (China): Specifies mechanical testing protocols for metal cables/cables used in fracture fixation, including fatigue strength and load-to-failure requirements.
(2)ASTM F2180-19 (International): Defines methodologies for evaluating the dynamic fatigue performance of orthopedic cable systems under cyclic loading.
(3)ISO 12177-3: Additional compliance for tension-tension fatigue testing of surgical cables.
Product Advantages
(1)Multi-Axial Loading: Simultaneous tension/torsion control replicates in vivo stress patterns (5Hz fatigue cycles).
(2)High-Cycle Endurance: 1.000.000-cycle capacity with ±0.05% load accuracy at 5Hz operation.
(3)Biorelevant Simulation: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.
(4)Smart Fixturing: Self-centering clamps accommodate cables (1.0–5.0 mm diameter) and cable systems.
(5)AI-Powered Analytics: Machine learning identifies fatigue initiation sites in real-time.
(6)Regulatory Compliance: Pre-loaded YY/T 0812/ASTM F2180 protocols with automated reporting.
Product Features
(1)Electromagnetic Servo Actuator: 10 kN tensile/5 Nm torsional capacity with programmable load ratios (R=0.1–10).
(2)Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
(3)Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.
(4)High-Resolution Imaging: Built-in 5MP camera system for fretting/corrosion analysis.
(5)Safety Suite: Emergency stop, overload clutches, and leak detection system.
(6)Modular Design: Dual-station configuration enables simultaneous specimen testing.
Accessories
(1)Cable Fixture Kit:
Self-centering clamps (1.0–5.0 mm cable compatibility)
Torsion adapters for multi-strand cables
(2)Thermal-Mechanical Bath:
20L capacity with recirculating pump
Corrosion-resistant titanium interior
(3)CableTest Pro Software:
Automated S-N curve generation and fatigue limit calculation
21 CFR Part 11-compliant audit trail with blockchain timestamping
Remote monitoring via iOS/Android app
(4)Operator Kit:
Calibrated micrometer set (0.01–1.00 mm)
Cable alignment jigs (ASTM F2180 compliant)
(5)Calibration Bundle:
NIST-traceable force/torque calibration weights
LVDT verification tool
(6)Safety Kit:
Leak detection system
Acoustic enclosure with 25 dB noise reduction
Technical Parameters
| Parameter | Specification |
|---|---|
| Max. Tensile Load | ±10.000 N (0.01 N resolution) |
| Max. Torsional Moment | ±5 Nm (0.001 Nm resolution) |
| Frequency Range | 0.1–30 Hz (0.01 Hz increments) |
| Load Ratio (R) | 0.1–10 (adjustable) |
| Cable Diameter Range | 1.0–5.0 mm (0.01 mm resolution) |
| Saline Bath Temperature | 37±0.5°C (PT1000 sensor) |
| Data Sampling Rate | 10 kHz (synchronized across 8 channels) |
| Power Requirements | 220V/110V ±10%, 50/60Hz, 1.800W |
| Dimensions (W×D×H) | 600 × 500 × 800 mm |
| Weight | 90 kg (net) / 105 kg (with bath) |
| Noise Level | <55 dB (A-weighted) |
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