Compression Fatigue Testing Machine for Intervertebral Fusion Cages
Standard
- YY/T 0959-2014 (China): Specifies compression fatigue testing protocols for intervertebral fusion devices, including load ratios, frequency, and failure criteria.
- ASTM F2077-17 (International): Defines methodologies for evaluating the fatigue strength of intervertebral body fusion devices under compressive loading.
- ISO 12189-1: Additional compliance for mechanical testing of spinal implant components.
Product Advantages
- High-Frequency Stability: Advanced electromagnetic actuator maintains 0.1–20 Hz frequency range with ±0.05% force accuracy.
- Ultra-Precision Loading: 25 kN axial force capacity with 1 N resolution for submicron displacement control.
- Dynamic Load Control: Programmable R=0.1–10 load ratios with real-time stiffness compensation.
- Biorelevant Environment: Temperature-controlled (37±1°C) lubrication bath with 20±2 g/L protein concentration.
- Extended Durability: Capable of 10+ million cycle testing with <0.2% drift in calibration.
- Modular Design: Six-station configuration allows parallel testing of multiple specimens.
Product Features
- Electromagnetic Servo Motor: 25 kN axial force capacity with programmable load ratios (R=0.1–10).
- Triaxial Strain Gauge: Measures axial/radial strains simultaneously (0.1 με resolution).
- Dynamic Load Control: 0.1–20 Hz frequency range with programmable waveforms (sine, square, random, custom).
- Thermal-Mechanical Chamber: ±0.3°C temperature stability with integrated humidity control (10–95% RH).
- High-Resolution Imaging: Optional integration with micro-CT systems for in-situ crack analysis.
- Safety System: Emergency stop, overload clutches, and laser-based specimen breakage detection.
Technical Parameters
| Parameter | Specification |
|---|---|
| Max. Axial Force | ±25,000 N (25 N resolution) |
| Frequency Range | 0.1–20 Hz (0.01 Hz increments) |
| Load Ratio (R) | 0.1–10 (adjustable) |
| Axial Displacement | ±10 mm (0.1 μm resolution) |
| Temperature Control | -20°C to +50°C (PT1000 sensors) |
| Humidity Control | 10–95% RH (non-condensing) |
| Data Sampling Rate | 100 kHz (synchronized across 16 channels) |
| Power Requirements | 220V/110V ±10%, 50/60Hz, 3,000W |
| Dimensions (W×D×H) | 2,000 × 1,500 × 2,200 mm |
| Weight | 1,200 kg (including environmental chamber) |
| Noise Level | <65 dB (A-weighted) |
Standard Accessories
- Spinal Implant Fixture Kit:
- Self-centering collet system (8–20 mm implant diameter compatibility)
- Anatomically shaped loading anvils with diamond-like carbon (DLC) coating
- Thermal-Mechanical Chamber:
- 25L capacity with rapid cooling/heating (15°C/min)
- 316L stainless steel interior with HEPA filtration
- CompressionMaster Pro Software:
- Automated stiffness degradation tracking and fatigue limit calculation
- 21 CFR Part 11-compliant audit trail with blockchain timestamping
- Remote monitoring via dedicated iOS/Android app
- Operator Kit:
- Calibrated torque wrench set (0.5–50 Nm)
- Specimen alignment gauges (ASTM F2077 compliant)
- Calibration Bundle:
- NIST-traceable force calibration weights
- Strain gauge verification tool
- Safety Kit:
- Laser safety curtains
- Acoustic enclosure with 30 dB noise reduction
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