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In situ expansion analysis system

In situ expansion analysis system
  • In situ expansion analysis system
Produced by: Qinsun Instruments Co., LTD

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Standard

  • ASTM E83: Standard Test Method for Verification of Linear Displacement Measuring Systems
  • ISO 12417-1: Mechanical Testing of Metals – Dilation Test
  • IEC 62660-2: Secondary Lithium-Ion Cells – Part 2: Reliability and Abuse Testing
  • DIN 51221: Testing of Adhesives – Determination of Tensile Shear Strength
  • CE Certification(Conformité Européenne)

Product Advantages

  1. Sub-Micron Precision
    • 0.01 μm Resolution: Tracks nanoscale volume changes during charge/discharge cycles.
    • Non-Contact Laser Sensors: Eliminates mechanical interference for pristine data.
  2. Multi-Environment Testing
    • -40°C to 200°C Chamber: Simulates extreme climates and thermal abuse scenarios.
    • Pressure Cycling: 0–50 bar dynamic loading for pouch cell fatigue testing.
  3. Real-Time 3D Imaging
    • Structured Light Scanner: Generates volumetric strain maps at 10 fps.
    • AI-Powered Deformation Analysis: Quantifies anisotropic swelling in solid-state electrolytes.
  4. High-Throughput Design
    • 8-Channel Parallel Testing: Monitor 8 cells simultaneously under identical/custom protocols.
    • Auto-Sequence Programming: 50+ preloaded test profiles (fast charging, overcharge, etc.).
  5. Smart Data Integration
    • API Connectivity: Syncs with EIS, gas analyzers, and thermal cameras for holistic battery diagnostics.
    • Cloud-Based AI: Predicts cycle life based on expansion-voltage coupling.

Product Features

  • Non-Destructive Testing (NDT): Preserves sample integrity with <0.1 N contact force.
  • Laser-Guided Alignment: Ensures precise sample positioning (±1 μm accuracy).
  • Dynamic Strain Calibration: Auto-corrects for thermal drift during long-term testing.
  • Emergency Shutoff: Dual redundant safety circuits with E-stop button.
  • Glovebox Compatibility:Oxygen/moisture levels <0.1 ppm for sensitive chemistries.

Technical Parameters

ParameterSpecification
Displacement Range ±500 μm (linear), ±1° (angular)
Accuracy ±0.1 μm (linear), ±0.01° (angular)
Temperature Range -40°C to 200°C (1°C/min ramp rate)
Data Acquisition Rate 10,000 points/second/channel
Power Supply 100-240V AC, 50/60Hz (universal adapter)
Dimensions 800mm (W) × 600mm (D) × 1,200mm (H)
Weight 220 kg (net) / 280 kg (gross)

Accessories Included

  1. Testing Kit:
    • 8x non-magnetic sample holders (coin cell, pouch cell, and prismatic formats).
    • Disposable strain gauges (100 pack).
  2. Software Suite:
    • License key forStrainVision Pro(Windows/Linux).
    • 1-year free access to cloud-based FEA (Finite Element Analysis) tools.
  3. Calibration & Safety:
    • NIST-traceable displacement standard (100 μm, 500 μm).
    • Explosion-proof gloves (Class 00, 3 pairs).
  4. Environmental Control:
    • Gas purification cartridge (99.999% inert atmosphere).
    • Humidity sensor with data logging.
  5. Documentation:
    • Multilingual quick-start guide (printed + digital).
    • Compliance certificates for ASTM/ISO/IEC standards.

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