Automotive wire cyclic bending testing machine
Standard
This testing machine aligns with global automotive industry standards for wire harness reliability, includingISO 6722(Road vehicles – Cables for conductor sets) andSAE J1128(Low-voltage battery cable specifications). By simulating repetitive bending stresses, it evaluates wire fatigue resistance under dynamic conditions, ensuring compliance with OEM specifications for in-vehicle wiring durability.
Product Advantages
- Versatile Angle Adjustment: Swings up to 180° bi-directionally or any user-defined angle, accommodating sharp-bend (e.g., R3.75) and gradual-curve testing scenarios.
- Triple-Station Efficiency: Three independent test channels enable parallel testing of different wire specifications, tripling throughput compared to single-station machines.
- Precision Fatigue Analysis: ±1 cycle/min speed control and 6-digit counter ensure accurate life-cycle prediction, critical for validating warranty periods.
- Adaptive Fixture System: Interchangeable R-angle fixtures (R3.75, R7.2, R9.6, etc.) cater to wires from thin gauge (0.5mm²) to heavy-duty cables, eliminating costly retooling.
- Safety & Data Integrity: Automatic stop-on-break function prevents post-failure damage, while memory retention resumes testing after power interruptions.
Product Features
- Dynamic Swing Mechanism: 180° rotation with adjustable angles (1° increments) via digital control panel.
- Variable Speed Control: 10–60 cycles/minute operation with real-time speed display and over-speed protection.
- Modular Test Stations: Three channels with individual start/pause controls and LED status indicators.
- Load Configuration: Four precision weights (2.5N, 3.75N, 5N, 7.5N) for simulating varying vibration/flexure stresses.
- Diagnostic Capabilities: Built-in 24V test voltage output for continuity monitoring during bending cycles.
- Robust Construction: 50KG steel frame with vibration-damping feet ensures stable operation at maximum load.
Technical Parameters
| Parameter | Specification |
|---|---|
| Swing Angle Range | 0°–180° (CW/CCW), adjustable in 1° increments |
| Operating Speed | 10–60 cycles/min (±1 cycle tolerance) |
| Cycle Counter | 1–999,999 counts (presettable with pause/resume) |
| Test Stations | 3 independent channels with quick-release fixtures |
| Applied Loads | 2.5N, 3.75N, 5N, 7.5N (interchangeable weights) |
| Fixture R-Angle Options | R3.75, R7.2, R9.6 (customizable per AWG/mm²) |
| Test Voltage | 24V DC (built-in supply) |
| Power Input | AC 220V ±10%, 50/60Hz (switchable to DC 24V/5A) |
| Machine Dimensions (W×D×H) | 600 × 450 × 750 mm |
| Net Weight | 50 kg |
Accessories
- 4-Piece Weight Set (2.5N/3.75N/5N/7.5N) with Storage Case
- 3 × R-Angle Fixture Heads (R3.75, R7.2, R9.6)
- Spare Fuse Kit (2A/5A)
- Calibration Certificate (ISO 17025-compliant)
- Multilingual Operation Manual (English/Spanish/German)
- Fixture Removal Tool
Send product request
Other supplier products
 |
Impact strength tester for car seat headrest | Applicable standards: GB 15083-2006 "Automobile seats, seat fixtures and headrest strength requirements and test methods" : This standard specifie... |
 |
Torque - to - Failure Tester for Metal Bone - connecting Screws | Standard YY/T 0662-2008(Chinese standard for orthopedic implant testing) ISO 5832-1(Metallic materials for surgical implants – Wrought stai... |
 |
Battery Powder resistivity meter | Standards YS/T 587.6-2006 GB/T 24525-2009 GBT 30835-2014 Product Advantages Unmatched Measurement Flexibility Dual-probe compatibility: Switc... |
 |
Konan Tester | Product Description Conforms to the UN Recommendations on the Transport of Dangerous Goods - Manual of Tests and Criteria 11.5.1 Test 1(b): Kernan... |
 |
Metal Ring Tribological Wear Tester | Evaluate the wear resistance of the material: By simulating the friction process, real-time monitoring of friction, temperature, wear and other pa... |
Same products
 |
Plastic Smoke Density Tester F313 | Seller: Standard International Group (HK) Limited | The F313 Plastic Smoke Density Tester is a precision instrument designed to measure the specific ... |
 |
WYLIE WL-155 SIM Card Tester for iPhone 14-17 Pro Max & Android | Seller: China PHONEFIX Technology Co., Ltd | WYLIE WL-155 SIM Card Tester is used to detect SIM card circuits and supports dual-SIM detection ... |
 |
HCV1500 High-precision Voltage Sensor | Seller: Shenzhen Hangzhi Precision Electronics Co., Ltd | HCV1500 high-precision voltage sensor is a voltage sensor that can measure DC, AC, pulse and vari... |
 |
Xenon Test Chamber | Seller: Standard International Group (HK) Limited | Features and Benefits 1.The use of xenon arc lamp as a light source, can simulate the full sunli... |
 |
Single Cable Vertical Flame Tester | Seller: Qinsun Instruments Co., LTD | Introduction Single Cable Vertical Flame Tester is used for the vertical flame propagation of a ... |
