Automotive wire cyclic bending testing machine
Standard
This testing machine aligns with global automotive industry standards for wire harness reliability, includingISO 6722(Road vehicles – Cables for conductor sets) andSAE J1128(Low-voltage battery cable specifications). By simulating repetitive bending stresses, it evaluates wire fatigue resistance under dynamic conditions, ensuring compliance with OEM specifications for in-vehicle wiring durability.
Product Advantages
- Versatile Angle Adjustment: Swings up to 180° bi-directionally or any user-defined angle, accommodating sharp-bend (e.g., R3.75) and gradual-curve testing scenarios.
- Triple-Station Efficiency: Three independent test channels enable parallel testing of different wire specifications, tripling throughput compared to single-station machines.
- Precision Fatigue Analysis: ±1 cycle/min speed control and 6-digit counter ensure accurate life-cycle prediction, critical for validating warranty periods.
- Adaptive Fixture System: Interchangeable R-angle fixtures (R3.75, R7.2, R9.6, etc.) cater to wires from thin gauge (0.5mm²) to heavy-duty cables, eliminating costly retooling.
- Safety & Data Integrity: Automatic stop-on-break function prevents post-failure damage, while memory retention resumes testing after power interruptions.
Product Features
- Dynamic Swing Mechanism: 180° rotation with adjustable angles (1° increments) via digital control panel.
- Variable Speed Control: 10–60 cycles/minute operation with real-time speed display and over-speed protection.
- Modular Test Stations: Three channels with individual start/pause controls and LED status indicators.
- Load Configuration: Four precision weights (2.5N, 3.75N, 5N, 7.5N) for simulating varying vibration/flexure stresses.
- Diagnostic Capabilities: Built-in 24V test voltage output for continuity monitoring during bending cycles.
- Robust Construction: 50KG steel frame with vibration-damping feet ensures stable operation at maximum load.
Technical Parameters
| Parameter | Specification |
|---|---|
| Swing Angle Range | 0°–180° (CW/CCW), adjustable in 1° increments |
| Operating Speed | 10–60 cycles/min (±1 cycle tolerance) |
| Cycle Counter | 1–999,999 counts (presettable with pause/resume) |
| Test Stations | 3 independent channels with quick-release fixtures |
| Applied Loads | 2.5N, 3.75N, 5N, 7.5N (interchangeable weights) |
| Fixture R-Angle Options | R3.75, R7.2, R9.6 (customizable per AWG/mm²) |
| Test Voltage | 24V DC (built-in supply) |
| Power Input | AC 220V ±10%, 50/60Hz (switchable to DC 24V/5A) |
| Machine Dimensions (W×D×H) | 600 × 450 × 750 mm |
| Net Weight | 50 kg |
Accessories
- 4-Piece Weight Set (2.5N/3.75N/5N/7.5N) with Storage Case
- 3 × R-Angle Fixture Heads (R3.75, R7.2, R9.6)
- Spare Fuse Kit (2A/5A)
- Calibration Certificate (ISO 17025-compliant)
- Multilingual Operation Manual (English/Spanish/German)
- Fixture Removal Tool
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