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Load-Controlled Friction and Wear Testing Machine

Application

Friction and wear characterization of metallic materials

Tribological performance evaluation of plastics and polymer composites

Wear resistance testing of rubber and elastomer materials

Surface durability assessment of coated fabrics and surface-treated components

Lubrication behavior and wear debris movement analysis

Typical test samples include:

Metal specimens (ball-on-disk configurations)

Plastic and composite materials

Rubber and elastomer products

Coated fabrics and surface coatings

Lubricated contact interfaces

When equipped with the optional Friction CCD System, the machine supports:

Wear particle trajectory analysis

Observation of lubricant migration behavior

Visual documentation of wear processes

Standards

GB/T 3960-2008 Metallic Materials – Test Method for Friction and Wear (Ball-on-Disk)

GB/T 30770-2014 Tribological Test Methods for Plastics – Part 1: Indentation, Plate-on-Ball, and Sliding Wear

GB/T 6040-2008 Test Method for Wear Resistance of Metal Surfaces

ISO 7148-2 Plain Bearings – Testing of the Tribological Behaviour – Part 2: Ball-on-Disk Wear Test

ISO 4649 Rubber and Elastomers – Determination of Abrasion Resistance

ISO 12137-2 Coated Fabrics – Determination of Abrasion Resistance (Martindale Method)

ASTM D1044 Test Method for Resistance of Transparent Plastics to Surface Abrasion

ASTM D3702 Test Method for Wear Rate of Materials Using a Rotating Drum Apparatus

DIN 50324 Testing of Friction and Wear of Metallic Materials

Parameters

Parameter CategorySpecification
Sliding speed 0.1 – 50 mm/s
Drive motor AC servo motor
Drive mechanism Gear and rack transmission
Sliding distance Constant load: 1 – 50 mm
Variable / continuous load: 10 – 50 mm
Vertical load Low-load unit: 1 – 50 g
High-load unit: 100 – 10.000 g (19.61 N / low-load unit 0.98 N)
Load transducer capacity 0.98 N / 196.1 N
High-load unit range 10 – 1000 g
Worktable size 120 × 100 mm
Worktable operation mode Single / reciprocating
Pre-start mode Constant load / continuous load switching
Safety device Overload protection
Noise suppression CMRR: AC/DC ≥130 dB, NMRR: AC ≥50 dB
Zero adjustment Digital servo automatic zeroing
Output (non-linearity) 0 to ±5 V (within ±0.05% FS)
Sensitivity switching 0 / 10 / 25 / 50 / 100% FS
Dynamic strain amplifier S/N ratio: 60 dB (maximum sensitivity)
Frequency response 2 kHz / −3 dB
Filter 1 / 10 / 100 Hz low-pass filter
Operating environment 0 – 50 °C, ≤85% RH, non-condensing
Power supply AC 100 V, 50/60 Hz
Main unit dimensions W730 × D490 × H665 mm
Extended configuration W1000 × D520 × H900 mm

Features

Traditional balance-arm loading structure ensuring high reliability and mechanical stability

Simple switching between constant load and continuous loading modes via touch panel

Automatic numerical load input system replacing conventional manual weight loading

Integrated displacement measurement for wear depth and scratch profiling

Standard configuration includes extended functionality such as Y-direction stage movement

Adjustable-angle moving worktable to support diverse test configurations


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