Spinneret Inspection Microscope
The Spinneret Inspection Microscope is an instrument used to detect the size of spinning holes and whether they are blocked in various types of chemical fiber spinnerets (spinning plates or spinneret plates).
The instrument automatically performs a “comprehensive examination” of all spinneret holes, including: - Automatic recording of each hole's position coordinates - Inspection and recording of coordinates for abnormal holes - Manual handle operation for air-blow cleaning during abnormal hole clearance - Localization via coaxial light beam projection onto spinneret micro-holes or stamp marking for non-compliant holes.
Common types of synthetic fibers include industrial yarns, turf yarns, island fibers, BCF, POY, DTY, specialty fibers, carbon fibers, aramid fibers, and nylon (polyamide). This inspection system measures conventional spinneret micro-hole diameter, area, roundness, contamination rate, and qualification status. Customized micro-hole inner wall tomography scanning functionality is also available.
Features
Intelligent Automation: You only need to load the spinneret and set the parameters; the system handles auto-focus, coordinate tracking, and hole-by-hole scanning without manual intervention.
Tomographic Scan Mode: Unlike standard surface inspections, this system offers a "fault scanning" feature. It divides the capillary length into multiple zones to detect internal fouling that surface depth of field might miss.
Integrated Remediation: The system provides built-in tools for immediate action, including air-jet cleaning for blockages and stamp marking or coaxial light targeting for failed holes.
Dual-Interface Analysis: You can toggle between a raw Data Interface for numerical analysis and a Graphical Interface for real-time visual inspection of the hole's physical state.
Robust Industrial Build: Designed as an all-in-one unit with an integrated Advantech industrial computer and a high-strength metal fixture table to ensure vibration-free, precision movement.
Parameters
| No. | Item | Specifications |
|---|---|---|
| 1 | Detection System | - Detection area: 500mm (L) × 600mm (W), customizable per user requirements- Detection stage dimensions: 965mm (L) × 905mm (W) × 135mm (H), customizable per user requirements |
| 2 | Design | Integrated design of electrical cabinet and main unit |
| 3 | Detection Items | Micro-hole diameter, area, porosity rate, contamination rate, special-shaped hole dimensions, etc. |
| 4 | Detection Speed | 0.2–0.7 seconds per hole (speed depends on hole spacing) |
| 5 | Detection Accuracy | ±0.01 mm |
| 6 | Detectable Micro-hole Range | 0.01mm–5mm (customizable beyond this range) |
| 7 | Max Nozzle Plates per Detection | Depends on plate size (e.g., up to 30 plates of φ88mm diameter can be loaded) |
| 8 | Motion Control Unit | X-Y-Z 3-axis control platform, equipped with 3 sets of servo motors and 3 ball screws |
| 9 | Camera | High-speed industrial camera, low noise, no motion blur |
| 10 | Light Source | Dual upper and lower light sources; switching between light sources enables different detection functions |
| 11 | Lens | Continuous zoom lens, low distortion, high detection accuracy |
| 12 | Software | Simplified Chinese detection software; supports customization for other languages (English, Traditional Chinese, Russian, etc.) |
| 13 | Equipment Dimensions (L×W×H) | 1362mm × 865mm × 1475mm |
| 14 | Weight | 189 kg |
Accessories
Main Unit (1 unit): Integrated chassis with 3-axis motion platform.
Industrial PC (1 unit): Built-in Advantech workstation with pre-installed control cards.
Inspection Software (1 license): Supports Chinese, English, Russian, and other customizable languages.
High-Load Fixtures (1 set): Precision-ground metal plates for mounting multiple spinnerets simultaneously.
LED Light Source System (1 set): Multi-directional illumination for high-contrast imaging.
Operation Peripherals: Industrial-grade keyboard, mouse, and high-resolution monitor.
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