Textile Thermal Insulation Property Tester

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The Textile Thermal Insulation Property Tester is designed to evaluate the thermal insulation performance of textiles, protective clothing, and industrial fabrics. By accurately measuring heat transfer, this instrument provides critical data for product safety, comfort, and compliance with international standards such as GB/T, BS, and ISO. The device integrates dual-sensor measurement, precise temperature control, and high-speed data acquisition for reliable and repeatable results.

Application

You can use this tester to determine the thermal insulation properties of various textiles under controlled conditions. Typical applications include:

(1) Evaluating protective clothing and industrial fabrics for thermal resistance.

(2) Assessing physiological comfort of heat-resistant textiles in accordance with ISO 11092.

(3) Quality control of technical fabrics in garment manufacturing.

(4) Research and development of insulating textiles for extreme environments.

(5) Certification testing for compliance with GB/T 41560-2022 and BS 6526:1998 standards.

This tester is suitable for textile laboratories, R&D centers, certification bodies, and production quality control facilities.

Standards

The tester is designed to comply with multiple international and industry standards:

(1) GB/T 41560-2022 — Textiles: Protective clothing and industrial fabrics — Thermal resistance testing (China)

(2) BS 6526:1998 — Methods for evaluation of thermal insulation properties of textiles (UK)

(3) ISO 11092 — Physiological effects of textiles; assessment of heat and moisture transfer properties

(4) CE / SGS compliance protocols for thermal insulation testing

Parameters

Parameter	Specification
Sample Size	Ø70 mm (circular)
Temperature Range	-5°C – 180°C (±0.5°C accuracy)
Temperature Resolution	0.1°C
Brass Cylinder	3,000 ±10 g, dual-zone temperature sensing
Cylinder Velocity	1–60 mm/s (adjustable)
Safety Shield Deployment	80 mm/s automatic at 60°C threshold
Data Sampling Rate	100,000 samples/second
Power Supply	AC 220 V ±10%, 50 Hz, 600 W
Dimensions (L×W×H)	540 × 380 × 500 mm
Weight	40 kg (net)
Operating Environment	10°C–40°C, <85% RH

Features

Dual-Sensor Accuracy: Simultaneous measurement of sample plate and heating block temperatures with ±0.1% precision.

Variable Speed Control: Adjustable brass cylinder velocity (1–60 mm/s) for dynamic thermal impact tests.

Bi-Directional Safety: Automatic polyethylene shield deployment prevents operator exposure.

Wide Temperature Range: Suitable for extreme thermal condition simulation (-5°C to 180°C).

Global Compliance: Pre-configured GB/T and BS test sequences facilitate international certification.

Compact Footprint: Benchtop design fits QC labs and R&D facilities.

High-Speed Data Logging: 100 kHz sampling captures transient thermal events accurately.

Accessories

(1) Brass Impact Assembly: Tapered cylinder (3.000 ±10 g) with dual K-type thermocouples

(2) Sample Holder Kit: Vacuum suction specimen platform (Ø70 mm) with non-stick PTFE coating

(3) Safety System: Motorized polyethylene shield (200 × 250 × 15 mm) and emergency stop interlock

(4) Calibration Bundle: NIST-traceable temperature standard and velocity verification gauge

(5) Operator Kit & Software: Insulated tweezers, sample cutting die, ThermalGuard Pro software with automated reporting and 21 CFR Part 11-compliant audit trail

Test Procedures

(1) Prepare the sample by cutting it to Ø70 mm and placing it on the vacuum specimen platform.

(2) Verify cylinder weight and ensure dual thermocouples are properly positioned.

(3) Set the desired temperature range and cylinder velocity on the touchscreen PLC.

(4) Initiate the test; the brass cylinder impacts the sample while data is collected at 100 kHz.

(5) Monitor thermal readings and ensure safety shield is in position.

(6) Upon completion, export data to CSV or generate automated reports using ThermalGuard Pro.

Maintenance Information

Clean sample platform and brass cylinder regularly to prevent residue buildup.

Check thermocouple calibration before each testing session.

Ensure the safety shield mechanism is operational and free of obstruction.

Store the instrument in a dry, dust-free environment.

Perform periodic verification using the calibration bundle to maintain accuracy.

Conclusion

The Textile Thermal Insulation Property Tester provides precise and reliable assessment of thermal insulation and comfort properties in textiles. Its dual-sensor system, high-speed data logging, and compliance with international standards make it an essential tool for R&D, quality control, and certification laboratories in the textile and protective clothing industries.

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