Advanced Car Wire Scratch Durability Equipment
Get a quote：
Whats/App: +86 156 1874 6768
Web: standard-groups.com
The Automotive Wire Scratch Resistance Tester is designed to evaluate the abrasion resistance and durability of automotive wire insulation under mechanical wear conditions. You can use this device to simulate long-term friction, vibration, and contact stress, ensuring that wire coatings maintain integrity and prevent conductor exposure during service life.
Application
This tester is suitable for:
(1) Abrasion resistance testing of automotive wires and cables.
(2) Evaluation of insulation durability in wire harness systems.
(3) Quality control of cable coatings and insulation materials.
(4) R&D validation of wiring systems for automotive, aerospace, and electronics applications.
Standards
The tester adheres to global standards for material abrasion testing, including:
ISO 6722-1(Road vehicles – Electrical cables – Test methods for abrasion resistance)
SAE J2394(Standard test for electrical resistance of automotive wire insulation under abrasion)
LV 112(Volkswagen standard for automotive cable durability)
GB/T 5023(China’s national standard for electric cables – Abrasion tests)
UL 758(Appliance Wiring Material standard for insulation integrity)
These standards ensure consistent evaluation of wire insulation durability, coating adhesion, and resistance to mechanical wear.
Main Parameters
| Parameter | Specification |
|---|---|
| Load Range | 1–50 N (adjustable for light to heavy abrasion) |
| Abrasion Head | Tungsten carbide tip (1 mm diameter) or steel wool (customizable) |
| Stroke Length | 10–100 mm (programmable) |
| Test Speed | 10–60 cycles/min (adjustable) |
| Sample Dimensions | Up to 5 meters (cable length); 1–10 mm diameter |
| Control System | PLC-based with 7-inch touchscreen (multilingual interface) |
| Power Supply | 220V/50Hz, 200W |
| Dimensions | 600 × 450 × 1200 mm (L × W × H) |
Working Principle
The tester operates bycontrolled mechanical abrasion:
Sample Mounting: Automotive wires or cables are clamped between two moving jaws.
Abrasion Cycle: A weighted abrasive head (e.g., tungsten carbide) moves back and forth across the wire surface at a preset load (e.g., 20 N) and speed (e.g., 30 cycles/min).
Cycle Execution: The test runs until insulation breach or a predefined cycle count (e.g., 10.000 cycles) is reached.
Performance Assessment: Post-test, samples are evaluated for insulation damage, conductor exposure, or coating wear using microscopy or electrical continuity tests.
Отправить запрос, связаться с поставщиком
Другие товары поставщика
 |
Fire Retardant Coatings Tester – Tunnel Method | Whats/App: +86 156 1874 6768 Web: standard-groups.com The fire retardant coating flame propagation tester is suitable for testing the flame propa... |
 |
Industrial automotive sunshade end cap assembly line supplier | Whats/App: +86 156 1874 6768 Web: standard-groups.com Standards The assembly line is designed and manufactured with reference to the following s... |
 |
Laboratory PVT coolant pulse testing equipment | Whats/App: +86 156 1874 6768 Web: standard-groups.com Standards The PVT Coolant Pulse Test Machine complies with a broad range of international ... |
 |
Electric Toothbrush Air Tightness Testing Equipment | Whats/App: +86 156 1874 6768 Web: standard-groups.com The Electric Toothbrush Air Tightness Testing Equipment is a dedicated instrument used to e... |
 |
ASTM D1603 Carbon Black Measurement Machine | Get a quote： Whats/App: +86 156 1874 6768 Web: standard-groups.com Applications The Carbon Black Content Tester has wide applications in indust... |
Похожие товары
 |
ER4047 Aluminum Mig Welding Wire | Продавец: 868776 | Hangzhou Kunli Welding Materials Co., Ltd. specializes in manufacturing reliable welding material... |
 |
ER4043 Silicon Aluminum Welding Wire | Продавец: 868776 | Hangzhou Kunli Welding Materials Co., Ltd. specializes in manufacturing high-quality welding mate... |
 |
Choosing the Right Equipment for Heavy-Duty Cleaning | Продавец: Taizhou Feike Mechanical Technology Co., Ltd. | FEIKE’s High Pressure Washer is designed for industrial cleaning, equipment maintenance, ve... |
 |
ER4043 Silicon Aluminum Welding Wire | Продавец: 868776 | Hangzhou Kunli Welding Materials Co., Ltd. offers ER4043 Silicon Aluminum Welding Wire for alumin... |
 |
Высокоскоростная экструзионная линия для производства гофрированных труб с двойными стенками из ПЭВП с водяным охлаждением | Продавец: Shandong HUASU Plastic Technology Co.,Ltd. | Формы имеют структуру с двойным каналом потока и фильерную головку, обработанную азотированием и ... |
