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Lithium Battery Thermal Runaway Gas Analysis Equipment

Get a quote:

Whats/App: +86 156 1874 6768

Web: standard-groups.com

The In-situ Gas Analysis System for Lithium Battery Thermal Runaway is an advanced testing platform designed to trigger and monitor battery thermal runaway events within a controlled environment. Using a battery cell pressure vessel as the primary trigger carrier, the system integrates real-time signal detection, gas sampling, and online gas composition analysis. It enables flexible sample loading, thermal runaway initiation, and precise monitoring of generated gases, while providing reliable measurement data for gas volume, gas evolution rate, and explosion pressure. This system supports research, production, and safety assessment of lithium batteries, contributing to effective hazard evaluation across multiple applications.

Standards

The system is compliant with the following standard:

(1) UL 9540A-2025 – Standard for Testing Thermal Runaway Fire Propagation in Battery Energy Storage Systems

Parameters

ItemSpecification
Platform Dimensions Determined by sample volume requirements
Control Cabinet 650(L) × 675(W) × 1750(H) mm
Fourier Transform Infrared (FTIR) System 650(W) × 675(D) × 1750(H) mm
Power Supply AC 220 V, 30 A
Weight Approximately 900 kg
Backup Gas Source Nitrogen ≥ 99.99%

Features

High-Strength Stainless Steel Vessel

304 stainless steel chamber ensures corrosion resistance, high-temperature durability, and mechanical integrity. Design pressure 3 MPa, constant operating pressure 2.5 MPa, with a safety valve for rapid pressure relief.

Multi-Channel Battery Parameter Monitoring

Supports online monitoring of voltage, temperature, and pressure through K-type high-temperature thermocouples and high-precision imported sensors, covering heating, overcharge, and nail penetration trigger modes.

Integrated Environmental Control

Vacuum extraction, nitrogen filling, exhaust, and oxygen concentration detection (0–100% Vol.) are included. Video monitoring allows real-time observation of thermal runaway events.

Automated Gas Sampling System

Multi-layer sample lines with real-time pressure monitoring ensure continuous, accurate gas sampling. Automatic switching prevents blockage and maintains system integrity.

Heated Sampling Lines

Prevents intrusion of liquid electrolyte into analytical instruments, reducing interference and improving gas composition measurement accuracy.

Advanced Gas Analysis

FTIR spectrometer and electrochemical sensors, combined with a professional analysis model, enable precise online measurement of complex gases produced during battery thermal runaway.

User-Friendly Control Software

Intuitive interface, low latency, real-time monitoring of gas composition, battery parameters, and environmental conditions.

Extended Data Processing

Automatic calculation modules for gas evolution rate and total gas volume, with seamless integration into the software for data visualization and reporting.


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