ISO 6722 Automotive Wire Surface Abrasion & Scratch Test Equipment Supplier Factory Direct
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Working Principle
The tester operates bycontrolled mechanical abrasion:
Sample Mounting: Automotive wires or cables are clamped between two moving jaws.
Abrasion Cycle: A weighted abrasive head (e.g., tungsten carbide) moves back and forth across the wire surface at a preset load (e.g., 20 N) and speed (e.g., 30 cycles/min).
Cycle Execution: The test runs until insulation breach or a predefined cycle count (e.g., 10.000 cycles) is reached.
Performance Assessment: Post-test, samples are evaluated for insulation damage, conductor exposure, or coating wear using microscopy or electrical continuity tests.
Key Industries
Automotive: Validating engine bay wiring, door harnesses, and battery cables.
Aerospace: Testing in-flight entertainment system cables.
Consumer Electronics: Assessing USB-C and HDMI cable durability.
The Automotive Wire Scratch Resistance Testing Machine is essential for manufacturers developing robust wiring systems, ensuring compliance with safety standards and minimizing field failures. Its precision and adaptability make it a cornerstone of automotive component testing laboratories.
Main Parameters
| Parameter | Specification |
|---|---|
| Load Range | 1–50 N (adjustable for light to heavy abrasion) |
| Abrasion Head | Tungsten carbide tip (1 mm diameter) or steel wool (customizable) |
| Stroke Length | 10–100 mm (programmable) |
| Test Speed | 10–60 cycles/min (adjustable) |
| Sample Dimensions | Up to 5 meters (cable length); 1–10 mm diameter |
| Control System | PLC-based with 7-inch touchscreen (multilingual interface) |
| Power Supply | 220V/50Hz, 200W |
| Dimensions | 600 × 450 × 1200 mm (L × W × H) |
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