UL1642 Battery Squeeze Machine Nail penetration Testing BE 6047
Application
To test battery safety performance by crushing & nail-penetration through real-time test data ( battery voltage, max. battery temperature, pressure voltage data) to judge test result on the condition of no flame, smoke, explosion after test.
Patent No.:ZL 20102 0232705.3
Features
2.1 The wire enclosed with metal fire-proof cover, which is available to prevent the flame during testing process.
2.2 Lighting system is designed to observe the internal testing process;
2.3 Nail Penetration/Crush Velocity with controllable range of 10~80mm/s;
2.4 Nail Penetration/Crush Force controllable within range from 250N to 13KN ,meet different standards;
2.5 Wire hole provides a possibility to test internal temperature or air pressure while vent hole with air blower can discharge the exhaust air.
2.6 Control system employs independent control cabinet & separated with the test chamber with a distance 1-2 meter, which can reduce the noise and improve safety.
Standard Compliance
Crush Test Standard:
GB/T 2900.11-1988Terminology of (secondary) cell or battery: crush
YD 1268- 2003The safety specification and test method for lithium batteries and charger: crush
SJ/T 11169-1998Standard for lithium batteries: crush
UL 1642Lithium batteries: crush
GB/T 8897.4-2002Primary batteries-Part 4: Safety of lithium batteries
SJ/T 11170-1998Standard for household and commercial batteries- crush test
YDB 032-2009Back-up lithium-ion battery for telecommunications
UL2054Household and Commercial Batteries
QB/T 2502-2000General specification of lithium-ion battery
Nail penetration standard:
GB/T 18332.2-2001Nickel-metalhydratebatteries of electric road vehiclesnail penetrations
MT/T 1051-2007Lithium-ion batteries for cap lampnail penetration test
Technical Parameters
Model |
BE-6047 |
Pressure(KN) |
20 |
Max. Displacement(mm) |
200,300 |
Auxiliary Function(Optional) |
Voltage, temperature sampling, camera monitoring system. Fire-extinguishing system, smoke evacuation & filtering system |
Crush/Nail-penetrate Speed |
0 ~ 80mm/min(controllable) |
Testing Zone(mm) |
200X200X200MM,300X300X300MM (Available to customize) |
Overall Dimension |
W750 X D650 X H1900 |
Optional Functions |
|
Voltage |
0—10V,0--100V |
Temp. Sampling Range |
0 ~ 1200℃ |
Voltage, Temp. Accuracy |
±1%FS |
Voltage Resolution |
1mV |
Temp. Resolution |
0.1℃ |
Main Technical Parameters |
|
Speed |
0 ~ 80mm/min(controllable),200mm/minavailable to customize |
Crush/ Nail-penetrate Range |
0—300MM to select |
Structure |
Vertical & horizontal(select according to actual size) |
Testing Condition |
Applied force of 13KN, once the maximum pressure has been obtained it is to be released. |
Crush/Nail-penetrate Method |
Vertical |
Crush/ Nail-penetrate Deformation |
No(Computerize can be customized) |
Crush/Nail-penetrate Remaining Time |
0~99 hours 99mins 99secs |
Driven Method |
Hydraulic |
Crush/Nail-penetrate Accuracy |
±1% |
High Temp. Resistant Steel Needles |
Diameterφ3mm~φ8mm |
Nail-penetration speed Accuracy |
±0.1MM/S |
Structure |
|
Chamber |
Independent vertical test machine and control system |
Communication |
No (computerize can be customized) |
Crush Fixture |
Flat crush plate, configurate different clamp according different standards |
Nail Penetrate Fixture |
Customize |
Data Acquisition Module |
Independent remote sampling, multi-voltage, temperature, current acquisition channel (optional) |
Channel Quantity Configuration |
2-Channel, 4-Channel, 8-Channel, multi-data acquisition system (optional) |
Camera Monitoring System |
Test zone installed with high definition camera monitoring system in remote control with explosion-proof (optional). |
Standard Configuration |
Crush machine 1 set, control cabinet 1 set, crush plate 1 set , diameterφ3mm~φ8mmhigh temperature nail 1 set |
Testing Fixture |
Customize according to actual size |
Power |
AC380V 50HZ 3 phase 5 wires |
Working Environment |
0℃~45℃ |
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