Automotive Seat Belt Buckle Bending Test Machine

Standard

ISO 10195(Seat Belt Anchorage Hardware - Test Methods)

ECE R16(Uniform Provisions Concerning the Approval of Safety Belts and Restraint Systems)

FMVSS 209(Federal Motor Vehicle Safety Standard for Seat Belt Assemblies)

Product Advantages

Precision Fatigue Testing

High-resolution angular encoder (±0.01° accuracy) captures subtle buckle deformation, critical for ensuring post-crash functionality.

Automated Test Cycles

Programmable waveforms simulate decades of real-world usage (e.g., daily buckling/unbuckling) in days.

Advanced Safety Analytics

AI-powered software predicts failure modes, tracks wear patterns, and generates ISO/ASTM-compliant reports automatically.

User-Centric Design

15.6-inch touchscreen interface with multilingual support (English, German, Chinese, Spanish) and one-touch test protocol selection.

Industrial Durability

Corrosion-resistant frame, IP65 enclosure, and anti-vibration feet ensure long-term reliability in demanding labs.

Product Features

Multi-Mode Testing:

Bending Fatigue: Applies oscillating torque (0–10 Nm) at angles up to ±90°.

Load Retention: Measures buckle latch force after 100.000+ cycles.

Temperature Control: -30°C to +80°C chamber for accelerated aging tests.

Real-Time Monitoring:

High-speed cameras (2.000 FPS) capture latch engagement and spring fatigue.

Data Management:

Cloud-compatible software stores 100.000+ test results, generates ECE/FMVSS reports, and supports barcode scanning.

Universal Specimen Compatibility:

Adjustable clamps accommodate all buckle types (push-button, lever-release, electronic).

Technical Parameters

Parameter	Specification
Bending Angle Range	±90° (±0.01° resolution)
Torque Capacity	0–10 Nm (±0.005 Nm accuracy)
Frequency Range	0.1–15 Hz (adjustable)
Temperature Control	-30°C to +80°C (±0.5°C accuracy)
Data Acquisition Rate	150.000 Hz (angular/load channels)
Power Supply	220V/110V AC, 50/60Hz, 2.5kW
Dimensions (L×W×H)	1.3×0.9×1.8 m
Weight	380 kg
Operating Environment	5–40°C, ≤85% RH (non-condensing)

Accessories Included

Specimen Clamps: Adjustable fixtures for push-button, lever-release, and electronic buckles.

Calibration Kit: Torque sensor, angular encoder, and NIST-traceable certification.

Safety Gear: Heat-resistant gloves, face shield, and emergency eyewash station.

User Manual & Software: Digital guide (multilingual) + AI analytics platform for fatigue life prediction.

Environmental Chamber: Temperature-controlled enclosure with antifreeze additive.

Ideal For:

Automotive OEMs (seat belt manufacturers, safety systems R&D labs)

Regulatory testing agencies (ECE, FMVSS compliance)

Aerospace seating durability testing

Consumer product safety laboratories

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