Carbon Black Content Tester
Standards
- GB/T 2951.41-2008: Test methods for cable and optical fiber insulating/sheathing materials.
- GB/T 3515-2005: Pyrolysis method for carbon black content in rubber.
- GB/T 13021-1991: Thermogravimetric analysis (TGA) for carbon black in polyethylene pipes/fittings.
- ISO 6964: International standard for carbon black determination in polymers.
- IEC 60811-4-1: Electrotechnical Commission standard for electrical cable testing.
- JTG E50 T1165: Transportation industry specification for geosynthetics.
Product Advantages
- Dual-Method Precision: Combinespyrolysis(high-temperature cracking) andthermogravimetric analysis (TGA)for accurate carbon black quantification in polymers.
- Universal Compliance: Adheres to ISO, GB, IEC, and industry-specific standards, enabling global market access.
- User-Centric Design: Intuitive touchscreen interface with preset protocols for cables, rubber, and plastics.
- Rapid Testing: High-efficiency heating elements reduce test cycles by 30% compared to traditional methods.
- Safety First: CE-certified design with over-temperature protection, gas leak detection, and automatic shutoff.
Product Features
- Hybrid Testing System: Integrates a high-temperature(500–1000°C) and precision TGA balance (0.0001g readability).
- Wide Material Compatibility: Suitable for cables, rubber compounds, polyethylene pipes, geosynthetics, and masterbatches.
- Automated Workflow: Programmable heating ramps, gas purge cycles, and data logging for unattended operation.
- Advanced Data Analytics: Real-time TGA curves, carbon black percentage calculation, and exportable reports (PDF/Excel).
- Modular Design: Quick-release furnace and interchangeable crucibles for easy maintenance.
Technical Parameters
| Parameter | Specification |
|---|---|
| Temperature Range | Pyrolysis: 500°C–1000°C |
| Temperature Accuracy | ±1°C |
| Heating Rate | 1–50°C/min (adjustable) |
| Test Time | 10–60 min (auto-adjustable) |
| Sample Capacity | 5–10g (crucible size: Φ40mm x 20mm) |
| Display Resolution | 0.01% (carbon black content) |
| Gas Supply | Nitrogen/oxygen (99.99% purity required) |
| Power Supply | AC 220V ±10%, 50/60Hz, 2000W |
| Dimensions (WxDxH) | 550mm x 450mm x 600mm |
| Weight | 75kg |
Accessories
- Main Unit: Dual-chamber tester with touchscreen controller.
- Crucible Set: 10x high-purity alumina crucibles (reusable).
- Calibration Kit: Standard carbon black reference samples.
- Software: PC-compatible data analysis suite (USB included).
- Safety Kit: Gas leak detector, heat-resistant gloves, and eyewear.
- Documentation: Multilingual user manual, warranty card, and compliance certificates.
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