Coatings Shear tester

Standard

YY/T 0856-2011 (China): Specifies mechanical testing protocols for metal angular fixators, including single-compression bending and bending fatigue tests.

ASTM F384-17 (International): Defines methodologies for evaluating the static and fatigue performance of orthopedic angular stabilization devices.

ISO 12177-2: Additional compliance for four-point bending fatigue testing of bone plates.

Product Advantages

Multi-Axial Testing: Combines single-compression bending and fatigue testing in one modular system.

High-Precision Actuation: Electromagnetic servo motor ensures ±0.05% force accuracy at 5Hz operation.

Anatomical Simulation: 4-point bending fixture replicates physiological stress patterns (0°–90° angle adjustment).

Biorelevant Environment: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.

AI-Powered Analytics: Machine learning identifies creep-fatigue interactions in real-time.

Regulatory Compliance: Pre-loaded YY/T 0856/ASTM F384 protocols with automated reporting.

Product Features

Electromagnetic Servo Actuator: 10 kN axial/5 Nm torsional capacity with programmable load ratios (R=0.1–10).

4-Point Bending Fixture: Self-aligning anvils accommodate fixator lengths (50–200 mm) and angles (0°–90°).

Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.

Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.

High-Resolution Imaging: Built-in 5MP camera system for crack propagation analysis.

Safety Suite: Emergency stop, overload clutches, and leak detection system.

Accessories

Angular Fixator Fixture Kit:

Self-centering clamps (50–200 mm fixator compatibility)

Anatomical angle adapters (0°–90° adjustment)

Thermal-Mechanical Bath:

20L capacity with recirculating pump

Corrosion-resistant titanium interior

AngleFix Pro Software:

Automated stiffness degradation tracking and fatigue limit calculation

21 CFR Part 11-compliant audit trail with blockchain timestamping

Remote monitoring via iOS/Android app

Operator Kit:

Calibrated torque wrench set (0.1–10 Nm)

Fixator alignment jigs (ASTM F384 compliant)

Calibration Bundle:

NIST-traceable force/torque calibration weights

Angular encoder verification tool

Safety Kit:

Leak detection system

Acoustic enclosure with 25 dB noise reduction

Technical Parameters

Parameter	Specification
Max. Bending Force	±10.000 N (0.01 N resolution)
Max. Torsional Moment	±5 Nm (0.001 Nm resolution)
Frequency Range	0.1–30 Hz (0.01 Hz increments)
Load Ratio (R)	0.1–10 (adjustable)
Bending Angle Range	0°–90° (0.1° resolution)
Saline Bath Temperature	37±0.5°C (PT1000 sensor)
Data Sampling Rate	10 kHz (synchronized across 8 channels)
Power Requirements	220V/110V ±10%, 50/60Hz, 1.800W
Dimensions (W×D×H)	600 × 500 × 800 mm
Weight	95 kg (net) / 110 kg (with bath)
Noise Level	<55 dB (A-weighted)

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