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Bone Plate Flexural Endurance Tester

  • Standard

    YY/T 1503-2016: Chinese standard specifying test methods for bending fatigue properties of metallic bone plates, requiring 1 million cycles or failure at 5Hz frequency and R=0.1.

    ASTM F382: International standard for metallic bone plates, covering material specifications, mechanical testing (including fatigue), and quality assurance protocols.

    Product Advantages

    Precision Load Control:

    Electromagnetic servo-controlled loading system ensures sinusoidal force application with ±0.5% accuracy, adhering to YY/T 1503’s 5Hz frequency requirement.

    Adjustable R-ratio (0.1–0.9) and load range (10 Nm–1.000 Nm) for versatile testing scenarios.

    Customized Fixturing:

    Modular four-point bending clamps with interchangeable roller diameters (6–13mm) and contour-matching designs accommodate diverse bone plate geometries.

    Anti-slip mechanisms prevent specimen displacement during high-cycle testing.

    Advanced Testing Protocols:

    Preloaded SOPs for fatigue life (N cycles to failure) and fatigue strength (S-N curve generation) per ASTM F382.

    Optional axial-torsional coupling for simulating combined loading in complex fracture scenarios.

    Data Integrity:

    Real-time monitoring of cycles, torque, and angular displacement with 5000Hz sampling rate.

    Automatic report generation (PDF/Excel) with statistical analysis of median fatigue strength at 10⁶ cycles.

    Durability & Safety:

    Corrosion-resistant steel frame and overload protection system ensure longevity and operator safety.

    Low-noise operation (<65 dB) for lab-friendly use.

    Product Features

    Load Capacity: 10 Nm–1.000 Nm (torsional) / 5 kN (axial).

    Frequency Range: 0.01–100 Hz (adjustable for static/dynamic tests).

    Temperature Control: Optional environmental chamber (-20°C to +150°C) for simulating physiological conditions.

    Software Suite:

    Intuitive interface with multi-language support (English/Chinese/Spanish).

    Customizable test profiles and compliance with 21 CFR Part 11 for audit trails.

    Calibration: NIST-traceable certification included, with annual recalibration service available.

    Technical Parameters

    ParameterSpecification
    Force Resolution 0.01 Nm (torsional) / 0.1 N (axial)
    Angular Accuracy ±0.1°
    Crosshead Speed 0.001–500 mm/min
    Power Supply 220V/110V, 50/60Hz
    Dimensions (W×D×H) 800×600×1.800 mm
    Weight 350 kg
    Compliance CE, ISO 13485. YY/T 1503. ASTM F382

    Accessories (Included/Optional)

    Standard Kit:

    Four-point bending clamps (6mm, 9.5mm, 13mm rollers).

    Calibration weights and torque wrench.

    Test control software with SOP library.

    Optional Upgrades:

    Axial-torsional load frame (for combined loading per ASTM F382).

    High-temperature chamber (for thermal fatigue testing).

    Custom fixturing for pediatric/specialized bone plates.

    Remote diagnostics and preventive maintenance package.

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