INJECTION MOLDING SERVICES
LC Rapid is an expert of best injection molding companiesin advanced technology when it comes to plastic injection mold manufacturing. With advanced technology, high quality plastic material, good quality control process, decades of manufacturing experience and a team of experienced project managers, we can ensure exceptional quality tools and parts that exceed your expectations being delivered on time. We can produce 25 to 100,000+ parts. We embrace advanced technology and cost reduction measure to guarantee our competitiveness in the global market. Just upload your product design and request information to complete your project.
Injection prototype molding services
Plastic injection mold machining is a manufacturing process that requires an injection molding machine, raw plastic resin, injection mold tools.
The low volume plastic injection moldingprocess consists of the following key steps.
Step 1: The plastic resin begins as raw plastic pellets. These have been treated by drying, and then if necessary dyeing with pigments or master batch colorants.
Step 2: The pallets are fed into the machine through a funnel-shaped hopper. A reciprocating screw inside the barrel of the machine will inject these resins into the mold’s runner system.
Step 3: Resin pallets are loaded into a heated and compressed chamber called the barrel where they will be melted, forming the liquid resin.
Step 4: The melted resin enters into the mold cavity through a nozzle under high pressure.
Step 5: After the mold’s cooling and solidification, the part has been demoulded to the shape of the mold cavity.
Step 6: The mold halves (cavity or “A” side and core or “B” side) open up and a cycle begins again for the next part.
Advantages of Precision Plastic Injection Molding
Good FinishesGood Finishes
Precision Injection Molding delivers superior appearance, quality, and surface finish when compared with many other manufacturing processes.
Cost EfficientCost Efficient
The price-per-piece is significantly lower when compared with other processes. The final cost correlates with product quantity – greater quantities mean overall price decreases.
Time EfficientTime Efficient
We offer full lines of manufacturing and finishing services to make tools, allowing us to deliver superior quality molded parts within 10 days.
Wide Range of Material SelectionWide Range of Material Selection
Choose from near-limitless plastic materials, Injection Molding produces high production runs of parts from a wide array of certified materials.
ScalabilityScalability
Plastic Injection Molding is the perfect process for custom production 25-100,000 parts.
High TolerancesHigh Tolerances
Injection Molding is a highly automated production process that produce hundreds of thousands of finished identical parts with very details and accuracy dimension.
Injection Molding Process
Insert Molding
Insert molding is a great injection molding process that combine metal and plastics into one single part. It allows inserts such as helicoils, screws, metal filters to go inside your mold.
Overmolding
The overmolding is a multi-material injection molding process that allows clients to get the final item that involves two or more different types of material.
Mold Making
We offer design and manufacturing services for mold, dies, and tools to produce high quality plastic parts. Clients owe the tools.
Thermoplastic Injection Molding
LC Rapid produce custom injection molded items from hard toolings for low volume plastic molding and large runs of production.
Precision Plastic Injection Molding Tolerance
The tolerance depends on the injection plastic, tooling structure, and the design geometry, injection molding part tolerance need to be discussed every project, we will attempt to meet your tolerance standard.
Precision Plastic Injection Molding Materials
|
Material |
Abbreviation |
|
Acrylonitrile Butadiene Styrene |
ABS |
|
Polypropylene |
PP |
|
Polyoxymethylene |
POM |
|
Polycarbonate |
PC |
|
Polycarbonate-Acrylonitrile Butadiene Styrene |
PC-ABS |
|
Polyvinyl Chloride (Shore D) |
PVC |
|
Polyamide |
Nylon (PA) |
|
Polymethyl Methacrylate |
Acrylic (PMMA) |
|
Polystyrene |
PS |
|
Polyetherimide |
PEI |
Precision Plastic Injection Molding Finishes
|
Surface Finish |
Guide |
Typical Applications |
|
SPI A-1 |
Grade #3 diamond buff |
High polish parts, optically clear. |
|
SPI A-2 |
Grade #6 diamond buff |
High polish parts. |
|
SPI A-3 |
Grade #15 diamond buff |
High polish parts. |
|
SPI B-1 |
600 Grit Paper. |
Medium polish parts. |
|
SPI B-2 |
400 Grit Paper. |
Medium polish parts. |
|
SPI B-3 |
320 Grit Paper |
Medium- Low polish parts. |
|
SPI C-1 |
600 Stone. |
Low polish parts. |
|
SPI C-2 |
400 Stone. |
Low polish parts. |
|
SPI C-3 |
320 Stone. |
Low polish parts. |
|
SPI D-1 |
Dry Blast Glass Bead |
Satin Finish. |
|
SPI D-2 |
Dry Blast #240 Aluminum Oxide |
Dull Finish. |
|
SPI D-3 |
Dry Blast #24 Aluminum Oxide |
Dull Finish. |
|
Standard No Machine Mark |
Remove tooling marks |
Low Cosmetic |
|
Mold Texturing |
We can match a wide varieties of mold textures upon request. |
LC Rapid is a professionalaluminum extrusion manufacturing companies, we provide rapid moulding, preform injection molding, precision plastic injection moldingand etc. Want to know more? Please contact us.
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