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Electrofusion pad wire laying machine-PE Electro Fusion Fittings Equipment

Производитель: ELECTROFUSION WIRE LAYING SOLUTION

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New CNC electrofusion wire laying machine Polyethylene (PE) Electrofusion Fittings

Size for :63----1000 Electrofusion couplings/45-90 elbow / Reducer/ Tee

Working way : vertical and herizontal

Electro fusion fittings made of :hdpe pipe /injection mould fittings.

Applications :E/F Coupling, Tee, Eelctrofusion 90degree Elbow, 45degree Elbow, Flange, E/F Reducer, Electrofusion Pad,Saddle etc.

Non-standard wire laying machines can be customized.: new fixture/clamps necessary.

ELECTRO-FUSION FITTING PRODUCTION EQUIPMENT

Vertical Wire Laying-Saddle Wire Laying Machine-Horizontal-Electrofusion Wire Laying

ONE---- Electrofusionfittings

Electrofusionfittings:

Electrofusionfittingsareusedaspipeconnecting,tubeinnerwallsurfaceembeddedheatingwithcopperwire,copperwireatbothendsoftheconnectiondedicatedelectricweldingmachinewithterminals.copper wire is embedded into the fittings by an innovative CNC wire laying machine

electrofusion wire laying machine

CNC controlled electrofusion wire laying machine

Wirelaying Apparatus and Wirelaying Method

ElectrofusionWelding

Applyingacontrollableendsembeddedinthecoppertubefeverupperpowersupplyvoltageterminal,sothatitisembeddedinthetubularmemberundertheactionofthecoppercurrenttogenerateheat,thesurfaceoftheplasticpipeandtheinnersurfaceofthepipememberisinsertedintothetubeandmeltthroughtheplasticmeltexpansionforceofthesurfaceandtheinnersurfaceofthepipefittingstangledmoltenplastic,playaroleintheconnectionaftermeltcooling.

ElectrofusionWireLayingMachine-Process

InjectionMoldedfittingsorPEPipeasmaterialforElectrofusionfittings,Bymechanicalboringcuttingtoachieverequiredinnersize,Embeddedcopperwiresintothefittings,shapetheinnersurface.Allprocessesarefinishedafteronetimesetup.Electrofusion pad wire laying machine

CNC controlledelectrofusion wire laying machine

Theprincipleofwirelaying.

Pipefittingsrotatewithspecialwiringtool.

ThewiringcuttermoveinaccordancewithCNCProgramming,formacontinuousfixedorvariablepitch;Wiringtoolcuttheinnersurface,scratchedplasticwillcurveoutside,embeddedcopperwireatthesametime.Closethescratchedplasticwithwheels.

CNC controlled electrofusion wire laying machine

Features

1Highprecisionofpipeinnersize(Ovalitylessthan0.1mm).

2Easyoperation,ControlledbyCNCParameters.

3Copperwireburiedbythewayofcoldprocess.wiresarenotencounterrelaxationforceorfallen.

4Lowindividualdifferencesofresistance.Facilitateunifiedweldingprocess.

ELECTROFUSION WIRE LAYING,MSA Wire laying machine

Applicationsforwirelayingmachine

Pipecouplings:E/FCoupling,Tee,E/F90°Elbow,45°Elbow,Flange,E/FReducer,

Electrofusion saddle wire laying.

Productionefficiency

Spec(mm)	32-110	140-250	315-630	710-1000
Time(min)	3-5	6-8	10-15	18-25
Tolerance(mm)	0.05-0.1	0.05-0.2	0.1-0.2	0.1-0.2
Pitch(mm)	Any(CNCProgrammingControl)

HorizontalWireLayingModelandSizeRange

Size Model	Pipecouplings (mm)
CX-32/160ZF	32--160
CX-160/400ZF	160--400
CX-400/800ZF	400--800
CX-630/1000ZF	630--1000
Othersizesarenegotiable

TWO----Electrofusionfittingequipment

DeviceConfiguration

1,ControlsystemadoptDELTACNC,ourcompanyunitedDELTAsince2009,Develop4AxisCNCSystemaccordingtoourpipefittingwirelayingprocessdesign,Ourcompanyownproprietaryintellectualpropertyrights.

2,Wirelayingmachine:HorizontalformatmachinesandVerticalformatmachines.

3,Adopthydraulicorpneumaticautomaticwayoffastening.4AxisCNCControlSystemassureproductionphaseandrepeatedlyoperations.

4,Adoptwirelesshandwheelcontrol,enjoyconvenientoperations

Laying of wire in a spiral pattern to an electrofusion pad, which is then inserted in to the mould of an electrofusion saddle type fitting. Wire laying starts at the first terminal position and lays wire at double the required pitch. The tool then rotates 180 degrees and then lays wire in the opposite direction to the second terminal.

EquipmentOperatingProcedures

1Pipesfittingsputintomachinemainclampmanually.

2CuttinginnersurfaceofpipefittingsasperCNCProgramming.Achieverequiredsize

3EmbeddingwiresintopipeinnersurfaceasperCNCProgramming,meetdesigndemands`pitch.(wirelaying)

4ShapinginnerembeddedwirewallasperprogrammedCNC,inordertoreachtargetedtechdemands

LayingWireSteps

1Heavyboring.

Boringandchamferingundertheconditionofmainaxisstarted,hole&angleaspertechdemands,Editprogramprocessingautomatically.(canbechangedasperdemands)

2Layingwire

Theprocessofembeddingwirescalledlayingwire

3Shaping.

Setfinalboringprogramcomplywithhighdemandsontolerance.(Exam.0.5mmdistancefromsurface,setfinalboringprogram)inordertoassureroundnesstolerance,innerholetolerance,andassemblingsmoothly.

Duringthewirelaying,theflippedplasticcannotbalancewithinnersurface,overmuchleadtoinconvenientassembling,suggestsetfinalboringprogram.(asperpracticalsituation)

vertical wire laying machine

New CNC Machine for Wire Laying Polyethylene (PE) Electrofusion Fittings

BindingPost /Wiring Terminal

1CuttingwireandpassthroughcentreholeofBindingpost

2Putbindingpostintostampingtool;

3Pressbindingpostintopipefittings,remaintheendofresistanceatmiddletaperholeofbindingpost(orpassthroughwholebindingpost),makeuseofthetaperdifferenttomesh.

Connection----

1) New way of connecion : welding by IGBT Intevert welder+ Argon gas

2) Chart for electrofusion fittings binding post connection : buckle on widely used.