PVC Sheet Calendering Production Line of Mixer
Basic InfoModel NO.: XKControl Type: PLCPower Source: ElectricApplication: Plastic/RubberSpecification: CEWarranty: 5 YearsAutomatic Grade: AutomaticType: Rubber MixerTrademark: Double ElephantOrigin: ChinaProduct DescriptionCooling mixer to cool down compounded PVC material, drain off residual gas and water of hot compounded material, to avoid it becoming solid, degradation and color-changing.Super mixer mainly used on uniformly mixing/coloring/drying the PVC resin with other powdery, paste and liquidness ingredients.PVC Film/Sheet Calendering lineEquipment including1.Automatic Weighing SystemApplication: Weigh all the raw material and Convey into super mixer for mixing.Features:1. Automatic weighing and conveying.2. Can weighting multi-formula of raw material.3. Precision: powder±1/200FS,liquid±1/200FS4. Auto weighing central control panel adopts PLC controlling.5. All the systems are automatic or manual controlled by optional.2.Super MixerApplication: PVC compounds are fully dispersed, mixed, preheated& preplasticezed.Features:1. Inner surface body is SUS304 stainless steel welded and polishing treatment.2. Jacketed type barrel.3. Quickly & uniformly mixing.4. Simple & safe operation, easy cleaning.3.Cooling MixerApplication: To cool down mixed compounds by cold water in order to prevent materials becoming solid.Features:1. Inner surface body is SUS304 stainless steel welded and polishing treatment.2. Jacketed type barrel.3. Quickly & uniformly mixing.4. Simple & safe operation, easy cleaning.4.Planetary extruderApplication:1. Manufacturing of soft and rigid PVC.2. Processing of thermoplastic plastics.3. Processing of master batches.4. Processing of Wood Plastic Composites, particularly with high portions of wood,70-80% and fiber strengthened materials(up to 80%).5. Processing of elastomeric formulations.6. Processing of Butyl rubber.7. Processing of hygroscopic and thermoplastic material and recycling materials.8. Processing of thermoplastic elastomeric masses(e.g. TPO).9. Use as degassing extruder and thin layer evaporation.10. Manufacturing of EVA compounds.11. Cooling-degassing process in the field of polymers.Features:1. Best self-cleaning effect of all compounding systems, thus smallest waste quantities.2. Thus most precise temperature control of all compounding systems.3. Approx a 5-fold larger contact surface area than conventional extruders(like single and double screw extruders),largest exchange of surface, high-cooling ability to high-viscosity products, equal energy exchange on both heating and cooling.4. Quick and trouble-free change of materials.5. Modular construction, several cylinder assemblies can be series connected, up to 5 modules.6. Gentle material compounding ,high distribution on low-speed running.5. Mixing MillApplication: Improve the gelation and homogeneity of PVC compound and preheat it for calendaring.Features:1. Rolls being drilled and alloy chilled casting processing.2. Bearing standing is iron casting processed along with lubricating holes resulting smoothly running & high efficiency.3. All-in-one profile steel panel welded frame.4. Emergency brake for safe operation assured.5. Roll supported by tapered roller bearing and accessory with forced lubrication system running smoothly, longer life and less maintenance.6. Straining ExtruderApplication: For removing metal tips, forien material etc.Features:1. Screw barrel has been 38 CrMOALA nitrogen treatment, resulting more durable and wear resistant.2. Jacketed type barrel can be heating and cooling inside.3. Double head strainer for quickly & easily exchanges.4. Smoothly running and high output.5. Equipped with die-head auto-open system when electric power break.7.4-roll Calender machine/5-roll calender machine/6-roll calender machineApplication: Calendering plasticized PVC compound to film or sheet.Features:1. Separate DC motor transmission, each roll speed can be adjusted for different production request.2. Drilled roll and high precision alignment bearing to minimize tolerance.3. Roll temperature control system to get uniform temperature distribution.4. Digital type control panel to show the accurate running speed.8.embossing, cooling,scrap cutting unit and platform scaleParts of Machine:leading outlet unit,embossing wheel unit,cooling wheel unit,waste film trimming,piping9.Dual axial type auto. center winderApplication: The winder can be winding for PVC film by automatic and semi-auto, exclusive use for calendar film line.Features:1. Easy to operate and maintain.2. Except core barrel setting up by manual cutting, winding and winding-off is operated by automation, manpower can be reduce.3. Equipped with defend function. Safety of operator can be secured.10.AC Motor and control systemLocation: calender machine and its rear segment ,main circuit switch, other circuits switch and protection circuit11.Roller temperature control systemTemperature control: oil-type die heater,electric heating; micro-computer working system; all-in-one fail-safe, displaying and controlling entrance, exit of hot kerosene and temperature setting, with excellent functions of automatic safety protection12.Conveyors and scrap winders13.Die heater(heated-used cooling wheel in rear segment)
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