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pe electrofusion

CNC PE electrofusion fittings wire laying Equipment

CX-20/160ZF Wire Laying Machine

CANEX PE Electrofusion fittings injection moulds

ELECTRO-FUSION WIRE LAYINGPE Electro Fusion pipe fitting mould -Tapping tee electrofusion mould - electrofusion moul

Size for :20----160Pipe couplings/45-90 elbow / Reducer/ Tee

Working way : vertical and herizontal

Electro fusion fittings made of :hdpe pipe /injection mould fittings.

Applications :E/F Coupling, Tee, Eelctrofusion 90degree Elbow, 45degree Elbow,
Flange, E/F Reducer, Electrofusion Pad,Saddle etc.

Non-standards can be customized.: new fixture/clamps/toolings necessary.

empty.jpgCANEX INTERNATIONAL CORP., LTDis a comprehensive manufacturer for PE Electro Fusion Fittings Equipment We develop Electrofusion wire laying machines/Injection moulds /Wiring Terminal lathe. For the production of electrofusion fittings used to join thermoplastic pipes. We adopt Delta (Taiwan) CNC Controlled System/ CTB Servo Motor Schneider Electric/ OMRONetc. famous brand electrical appliances. CANEX machines are strictly under the control of ISO9001:2000 QC system. AllCX-**/**ZF Seriesmachines have high quality and stable performance. With strong relationships and good credit,we cooperate closely to develop the global markets together.

HorizontalWireLayingModelandSizeRange

electrofusion wire laying machine sizes.jpg

ELECTRO-FUSION FITTING PRODUCTION EQUIPMENT

ONE---- Electrofusionfittings

Electrofusionfittings:

Electrofusionfittingsareusedaspipeconnecting,tubeinnerwallsurfaceembeddedheatingwithcopperwire,
copperwireatbothendsoftheconnectiondedicatedelectricweldingmachinewithterminals.

ElectrofusionWelding

Applyingacontrollableendsembeddedinthecoppertubefeverupperpowersupplyvoltageterminal,
sothatitisembeddedinthetubularmemberundertheactionofthecoppercurrenttogenerateheat,
thesurfaceoftheplasticpipeandtheinnersurfaceofthepipememberisinsertedintothetubeandmeltthroughthe
plasticmeltexpansionforceofthesurfaceandtheinnersurfaceofthepipefittingstangledmoltenplastic,playaroleintheconnectionaftermeltcooling.

ElectrofusionWireLayingMachine-Process

InjectionMoldedfittingsorPEPipeasmaterialforElectrofusionfittings,Bymechanicalboringcuttingtoachieverequiredinnersize,
Embeddedcopperwiresintothefittings,shapetheinnersurface.Allprocessesarefinishedafteronetimesetup.

Theprincipleofwirelaying.

Pipefittingsrotatewithspecialwiringtool.

ThewiringcuttermoveinaccordancewithCNCProgramming,formacontinuousfixedorvariablepitch;
Wiringtoolcuttheinnersurface,scratchedplasticwillcurveoutside,embeddedcopperwireatthesametime.
Closethescratchedplasticwithwheels.

Features

1Highprecisionofpipeinnersize(Ovalitylessthan0.1mm).

2Easyoperation,ControlledbyCNCParameters.

3Copperwireburiedbythewayofcoldprocess.wiresarenotencounterrelaxationforceorfallen.

4Lowindividualdifferencesofresistance.Facilitateunifiedweldingprocess.

Applicationsforwirelayingmachine

Pipecouplings:E/FCoupling,Tee,E/F90°Elbow,45°Elbow,Flange,E/FReducer,

Electrofusion saddle wire laying.

Productionefficiency

Spec(mm)

32-110

140-250

315-630

710-1000

Time(min)

3-5

6-8

10-15

18-25

Tolerance(mm)

0.05-0.1

0.05-0.2

0.1-0.2

0.1-0.2

Pitch(mm)

Any(CNCProgrammingControl)

Pressure Ratings

The table as below provide a summary of the pressure ratings of the most common fittings.

RATING OF ELECTRO FUSION.jpg

PE100 -PN16 PE80 -PN12.5

SDR Ratings

The appropriate pipe SDR rating for electrofusion fittings is in accordance with the tables below:

PRESSURE RATING OF ELECTRO FUSION.jpg

TWO----Electrofusionfittingequipment

DeviceConfiguration

1,ControlsystemadoptDELTACNC,ourcompanyunitedDELTAsince2009,Develop4AxisCNCSystemaccordingtoourpipefittingwirelayingprocessdesign,
Ourcompanyownproprietaryintellectualpropertyrights.

2,Wirelayingmachine:HorizontalformatmachinesandVerticalformatmachines.

3,Adopthydraulicorpneumaticautomaticwayoffastening.4AxisCNCControlSystemassureproductionphaseandrepeatedlyoperations.

4,Adoptwirelesshandwheelcontrol,enjoyconvenientoperations

EquipmentOperatingProcedures

1Pipesfittingsputintomachinemainclampmanually.

2CuttinginnersurfaceofpipefittingsasperCNCProgramming.Achieverequiredsize

3EmbeddingwiresintopipeinnersurfaceasperCNCProgramming,meetdesigndemands`pitch.(wirelaying)

4ShapinginnerembeddedwirewallasperprogrammedCNC,inordertoreachtargetedtechdemands

Canex-LayingWireSteps

1Heavyboring.

Boringandchamferingundertheconditionofmainaxisstarted,
hole&angleaspertechdemands,Editprogramprocessingautomatically.(canbechangedasperdemands)

2Layingwire

Theprocessofembeddingwirescalledlayingwire

3Shaping.

Setfinalboringprogramcomplywithhighdemandsontolerance.(Exam.0.5mmdistancefromsurface,setfinalboringprogram)
inordertoassureroundnesstolerance,innerholetolerance,andassemblingsmoothly.

Duringthewirelaying,theflippedplasticcannotbalancewithinnersurface,overmuchleadtoinconvenientassembling,
suggestsetfinalboringprogram.(asperpracticalsituation)

BindingPost

1CuttingwireandpassthroughcentreholeofBindingpost

2Putbindingpostintostampingtool;

3Pressbindingpostintopipefittings,remaintheendofresistanceatmiddletaperholeofbindingpost
(orpassthroughwholebindingpost),makeuseofthetaperdifferenttomesh.

Connection----

1) New way of connecion : welding by IGBT Intevert welder+ Argon gas

2) Chart for electrofusion fittings binding post connection : buckle on widely used.

electro fusion wire laying solution.jpg

CNC Controlledmachine for pad wire laying vertical and herizontal

CANEX Electrofusion fitting mould /plastic injection moulds developing.

injection21.jpg

CANEX CX-32/160ZFmachine

777__-2_160-4.jpg

Fullsealed Electrofusion Wire Laying Machine

Long bed - horizental wire laying machine

cx6.jpg

canex electrofusion wire laying machine

Special Toolings/Fixture/Clamps for electrofusion coupler, electrofusion elbow, electrofusion tapping tee, end cap

160-400-2_jhhjklj.jpg

canex wire laying ma

CANEX PE Electrofusion Saddle wire laying equipment

Electrofusion tapping tee wire laing machine

Electrofusion pad wire laying machine

p1.jpg

CNC Vertical Wire Laying Machinefor medium and large electrofusion fittings-

160-400zf wre.jpg

canex wire laying machine

E/F fittings practical working.

777_sfefedegrgrgr.jpg

canex wire laying machine

Terminal Pin ( Binding Post )/ Electrofusion wirescanex wire laying solution

wire laying machine.jpg

Contact Canex

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