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Mattress Rollator

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Whats/App: +86 185 0176 3615

Web: qinsun-lab.com

The Mattress Rollator is a laboratory durability testing system designed to evaluate the long-term structural stability, height retention, and hardness consistency of mattresses under repeated rolling load conditions. The system uses a 240 lb hexagonal roller to simulate human body movement and load distribution during extended mattress use, representing approximately ten years of service life. The tester is suitable for mattresses ranging from single size to king-size configurations and supports automated durability testing in accordance with recognized international standards.

Application

The Mattress Rollator is used for durability and performance evaluation of the following products:

Innerspring mattresses

Foam mattresses (polyurethane foam, memory foam)

Latex mattresses

Hybrid mattresses (spring + foam or latex structures)

Children’s and adult mattresses

Mattress prototypes during design validation

Production quality control and type testing in mattress manufacturing

Standards

The Mattress Rollator complies with or references the following standards:

ASTM F1566 Section 6 – Mattress Hardness Rating

ASTM F1566 Section 7 – Mattress Durability Testing

GB/T 26706 – General Technical Requirements for Mattresses (related clauses reference)

Parameters

ParameterUnitSpecification
Test Station Single station
Roller Type Hexagonal roller
Roller Mass lb (kg) 240 lb (approx. 109 kg)
Test Cycles 100,000 cycles (200,000 reciprocating strokes)
Simulated Service Life Approx. 10 years
Test Speed cycles/min Adjustable, up to 20
Stroke Length Programmable
Applicable Mattress Size Single to king size
Control System PLC with touchscreen interface
Power Failure Protection Roller auto-lift with cycle memory
Equipment Dimensions in 101 × 113 × 82
Equipment Weight lb Approx. 3,000
Shipping Weight lb Approx. 3,300
Power Supply 480 V, three-phase (240 V optional)

Features

240 lb hexagonal hardwood roller mounted on precision ball bearings

Roller assembly laterally balanced for uniform load distribution

Vertical and lateral free-floating roller design, independent of cylinder hysteresis

Adjustable roller lateral position to accommodate different mattress widths

Programmable stroke with consistent starting position

Variable-speed motor control for flexible test cycle adjustment

PLC-controlled cycle counting with automatic stop at test completion

Automatic roller retraction and data retention during power outages

Lower limit protection to stop operation in case of excessive specimen wear

Tool-free mattress platform adjustment using lever-operated mechanisms

Sealed polyurethane wheels and stainless steel tracks for low maintenance

Independent floor-mounted control panel with emergency stop function


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