Custom low-load wear testing instrument

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Application

The Low-Load Wear Testing Machine is widely used in applications where ultra-low contact forces and high sensitivity are required, including:

Wear testing of thin films and functional coatings

Evaluation of surface-treated metals and micro-scale surface layers

Tribological testing of polymers, films, and soft materials

Wear behavior analysis of decorative and protective coatings

Research on micro-load friction and wear mechanisms

Typical test samples include:

Thin polymer films

Surface-treated metal sheets

Coated substrates

Functional and decorative coatings

Standards

The system supports test methods aligned with the following international and industry standards:

GB/T 6040-2008 (Test Method for Wear Resistance of Metal Surfaces)

GB/T 10375-2008 (Tribological Test Methods — Reciprocating Friction and Wear)

GB/T 17657-2022 (Test Methods for Properties of Wood-Based Panels)

ISO 12137-2 (Determination of Abrasion Resistance of Coated Fabrics and Films)

ISO 20502 (Fine Ceramics and Coatings — Scratch and Wear Testing under Micro Load)

ISO 1518-2 (Paints and Varnishes — Determination of Scratch Resistance)

ASTM D3702 (Wear Resistance of Polymers and Composite Materials)

ASTM D1044 (Taber Abrasion Resistance of Plastic Materials)

ASTM D1894 (Coefficient of Friction of Plastic Films and Sheeting)

JIS L 0849 (Wear Resistance Test of Plastic Products — Micro Load)

JIS L 0823 (Abrasion Resistance of Plastic Films and Sheets)

JIS P 8139 (Determination of Friction and Wear Properties of Coatings)

Parameters

Parameter Category	Specification
Main structure	Drive unit and measurement unit separated
Turntable size	Ø80 mm
Specimen fixing (turntable)	Center bolt fixing, adjustable to specimen shape
Optional fixing method	Vacuum chuck
Upper specimen fixing	Dedicated fixture, adjustable to specimen shape
Turntable speed	30–3000 rpm
Rotation counter	Accumulative counter, max. 9.999.999.999 cycles
Auto-stop function	Stops at preset cycles, up to 9.999.999 cycles
Load method / range	Leaf spring displacement method / 0.1–10 g
Friction force measurement	Load cell method, max. 1 N (interchangeable)
Wear measurement	Eddy-current displacement sensor, accuracy 3 μm
Pivot movement range	Vertical adjustment 10–30 mm
Data analysis system	General-purpose friction and wear analysis software

Test Procedures

Mount the test specimen on the rotating table or vacuum chuck.

Install the appropriate upper fixture or scratch needle.

Set the required load using the leaf spring displacement mechanism.

Adjust the rotation speed and test duration.

Calibrate the load using the dedicated load cell if required.

Start the test and monitor friction and wear behavior.

Stop the test automatically at the preset cycle count and record results.

Maintenance Information

Clean the turntable and fixtures after each test

Inspect the leaf spring and load calibration components regularly

Verify displacement sensor accuracy periodically

Keep the drive and measurement units free from dust and vibration

Store accessories in a dry and stable environment

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