Laboratory Material Surface Performance Tester
Whats/App: +86 156 1874 6768
Web: standard-groups.com
Standards
GB/T 3960-2016 Plastics – Determination of Sliding Wear Properties
GB/T 20394-2013 Artificial Turf Durability Test Method
JB/T 8554-1997 Coating Adhesion Automatic Scratch Test Method
ASTM G99 Standard Test Method for Wear Testing with a Pin-on-Disk Apparatus
ASTM G133 Standard Test Method for Linearly Reciprocating Pin-on-Flat Sliding Wear
ISO 20502 Coating Scratch Test
DIN 50324 Friction and Wear Test Standard
Parameters
| Parameter | Specification |
|---|---|
| Reciprocating Friction | Load: 30–1000 g (weight), 10–200 N (automatic); accuracy 0.2% F.S.; sliding frequency 0.1–45 Hz; stroke 0.5–25 mm; max reciprocating force ≤100 N |
| Electrochemical Reciprocating Friction | Load: 30–1000 g (weight), 10–50 N (automatic); accuracy 0.2% F.S.; frequency 0.1–5 Hz |
| Rotational Friction | Load: 30–1000 g (weight), 10–200 N (automatic); accuracy 0.2% F.S.; table speed 5–2800 rpm, stepless |
| Ring-on-Block Friction | Load: 100–1000 g (weight), 10–200 N (automatic); accuracy 0.2% F.S.; spindle speed 5–2000 rpm, stepless |
| Pipe Surface Friction | Load: 50–1000 g (weight); accuracy 0.2% F.S.; reciprocating stroke 0.5–20 mm; frequency 0.1–35 Hz |
| Wear Volume Measurement | Load ≤40 g; wear scar depth ±0.5 mm; accuracy 0.02 µm (customizable) |
| Low-Temperature Module | Load 0.3–10 N; accuracy 0.2% F.S.; temperature range: room temperature to -50℃ |
| Power Supply | 220 V, 50 Hz, 6000 W |
| Instrument Weight | Approx. 150 kg |
| Workbench Size | 1800 × 750 × 800 mm (user-supplied) |
Features
Modular Design: Quick combination of rotational, reciprocating, ring-on-block, and pipe friction modules.
Wide Load and Sliding Speed Range: Meets friction and wear testing needs for different materials and environments.
High-Precision Wear Measurement: Automatically calculates wear depth and generates 2D contour plots.
Low-Temperature and Electrochemical Modules: Simulate special environments to closely match actual applications.
Automated Control System: Real-time display of friction force, friction coefficient, wear volume, and environmental parameters; data can be stored, printed, and analyzed.
User-Friendly Interface: Simplifies parameter setting, monitoring, and safety management.
Accessories
| Accessory | Specification / Use |
|---|---|
| Reciprocating Friction Module | Automatic or weight loading; adjustable stroke and frequency |
| Rotational Friction Module | Table speed adjustable; accommodates various sample diameters |
| Ring-on-Block Module | Spindle speed 5–2000 rpm; suitable for ring-on-block tests |
| Pipe Friction Module | Adjustable stroke and frequency; simulates pipe surface friction |
| Low-Temperature Module | Temperature -50℃ to room temperature; for low-temperature friction tests |
| Electrochemical Module | Tests friction under corrosive media conditions |
| Wear Measurement Module | Accuracy 0.02 µm; measures wear depth and volume |
| Sample Fixtures | Secure samples of different sizes and shapes |
| Data Acquisition & Analysis Software | Real-time collection of friction force, friction coefficient, wear volume, and environmental parameters |
| Power Cable | Input 220 V, 50 Hz |
Test Principle
Multiple modules enable different friction modes: reciprocating, rotational, ring-on-block, and pipe surface friction.
Force and displacement sensors measure friction force, friction coefficient, and wear volume in real time.
High-precision wear measurement module automatically detects wear depth and contour to calculate surface material loss.
Low-temperature and electrochemical modules simulate environmental effects on friction performance.
Operation Instructions
Install and secure all modules and sensors; ensure sample fixtures are stable.
Set friction mode, load, sliding length, frequency, and environmental parameters according to testing requirements.
Do not touch moving parts during testing; ensure safety.
Save data after testing and generate friction force, coefficient, and wear volume reports.
Regularly inspect sensors and wear measurement modules to maintain measurement accuracy.
Experimental Flow
Sample Installation: Secure the sample in the corresponding module fixture.
Parameter Setting: Select friction mode, load, sliding length, frequency, and environmental conditions.
Start Test: Instrument automatically performs testing and records friction force, coefficient, and wear volume.
Real-Time Monitoring: Observe test curves; pause if necessary to inspect the sample.
Data Processing: Save data after testing and generate reports and 2D contour plots.
Sample Replacement: Remove sample and clean fixtures to prepare for the next test.
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