Automated cleanliness extraction machine for production line

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Component Cleanliness Cabinet equipped with cleaning modes such as pressure jet cleaning, perfusion cleaning, spray cleaning, etc., the cleaning agent's on-line filtration and membrane making, circulating fine filtration and recovery functions realize the synchronous cleaning of parts and the filtration and recovery of particulate pollutants, which can collect the particulate pollutants on the surface of parts to the surface of filter membrane in time, and the filter membrane samples can be obtained after cleaning the parts, thus reducing the retention time of particulate pollutants in the cleaning agent; It subverts the traditional manual cleaning and testing method, standardizes the cleanliness testing process and improves the testing efficiency.

Component Cleanliness Cabinet’s working status is displayed in real time, and the cleaning pressure and flow are adjustable. With different cleaning nozzles, it can quickly and easily clean the inner cavity channels, blind holes, and pollutants on the overall surface of the parts. It is widely used in the cleanliness detection of various auto parts. Particulate matter extraction and sample preparation. Meet ISO16232-2007. VDA19.1. GB/T3821-2005 and other technical cleanliness testing standards and enterprise-defined standards, and meet the extraction and sample preparation of surface particulate matter from major auto parts such as Tesla, Volkswagen, GM, and Ford.

Product Introduction

The cleanliness extraction equipment is mainly used to clean the cavity channels, blind holes, and the overall surface of the parts, and complete the extraction of particles.

It meets the international and domestic standards such as 1SO16232-2007. VDA19. GB/T3821-2005. and meets the cleanliness testing standards of Volkswagen, GM, Ford and other major automobile factories. It is widely used in the detection of surface cleanliness of various auto parts. For example: engine cylinder block, cylinder head, gear, crankshaft, connecting rod, camshaft, valve, piston, rocker arm, transmission shaft pin, oil pump, water pump, turbocharger, oil pipe and other parts and assembly cleanliness test.

Meet the standards

ISO16232.VDA19.ISO4406.DIN51455

Application

This equipment comes standard with high-pressure automatic spraying, manual high-pressure washing and high-pressure perfusion cleaning, and is widely used for particle extraction and sample preparation when testing the surface cleanliness of various automobile parts. For example: engine block, cylinder head, gear, crankshaft, connecting rod, camshaft, valve, piston, rocker arm, transmission shaft pin, oil pump, water pump, turbocharger, oil pipeline and other components and assembly cleanliness inspection. You can also add a special ultrasonic cleaning unit for small component and upgrade it to JC1299 Pro Component Cleanliness Cabinet.

Operating Process

1. Take out the filter membrane to be filtered and detected (5μm filter membrane is adopted by default, and the customer can specify the filter membrane with corresponding specification accuracy) and place it in an oven at a setting temperature of 80 degrees Celsius, and the drying time is generally 30 minutes;

2. Put the dried filter membrane in a drying dish and cool it at room temperature for 30 minutes;

3. The filter membrane cooled to room temperature is taken out and placed in an electronic balance (0.1mg accuracy) to weigh the filter membrane and record the value G1;

4. The weighed filter membrane is placed at the filter membrane holder of JC1299 Component Cleanliness Cabinet;

5. The workpiece to be tested is placed in the cleaning chamber of the JC1299 Component Cleanliness Cabinet, and the parameters to be pressure flushed are input, the pressure range is 0-0.6Mpa, and the liquid storage tank is 30L;

6. After the parameters are set, the workpiece starts to be washed. At this time, the equipment automatically filters the membrane and fine filtration for recovery. After the entire cycle of washing the workpiece, take out the filter membrane at the filter membrane holder;

7. Take out the filter membrane and place it in an oven at 80 degrees for 30 minutes;;

8. Put the dried filter membrane in a drying dish and cool it at room temperature for 30 minutes;

9. The filter membrane cooled to room temperature is taken out and placed in an electronic balance (0.1mg accuracy) to weigh the filter membrane and record the value G2;

10. At this time, the workpiece is checked for weight G=G2-G1 according to the weighing method;

11. After the filter membrane is weighed, it is placed in the cleanliness detection and analysis system to analyze the particles on the filter membrane;

Technical parameters

Pressure cleaning chamber size (mm) : 700*600*700

Machine size (mm) : 1250*900*2150

Storage tank capacity (L) : 25

Full color touch screen: Siemens

Three-stage cycle filtration: 0.22um three-stage series cycle filtration

Three-stage filter membrane: one-click automatic clamping, specifications 847mm, 850mm, according to customer custom

Automatic lifting door: one key automatic uniform speed lifting

Special high cleaning pump: special high pressure pump

Cleaning room material: 8K mirror 304 stainless steel

Programmable controller: digital programmable controller

Spray cleaning method: spray pen/spray gun

Cleaning collection pipe: The pipe adopts food-grade internal and external polishing sus304 one-time forming pipe

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