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ASTM D2257 Flame Retardancy Test for Insulated Cables

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The Flame Retardancy Test for Insulated Cables is designed to evaluate the ability of mineral-insulated cables and cables with fire-resistant layers to maintain circuit integrity under flame exposure. The apparatus subjects the test sample to a controlled gas flame under specified temperature, time, and electrical loading conditions, monitoring for short circuits or open circuits. This allows assessment of the cable’s fire-resistance performance. The system is suitable for type tests, factory inspections, and research verification of fire-resistant cables.

Standards

The apparatus is designed to comply with and support the following standards:

GB/T 19216-2008 — Test methods for cable or optical fiber circuit integrity under flame conditions

GB/T 19666-2019 — General requirements for flame-retardant and fire-resistant wires and cables

IEC 60331-2009 — Tests on electric cables under fire conditions

BS 6387 — Performance requirements for maintaining circuit integrity of cables under fire conditions

BS 8491 — Assessment methods for fire-resistance of cables

Technical Specifications

ItemTechnical Specification
Test Station Single station (one sample at a time)
Sample Length ≥1200 mm
Burner Type Ribbon propane burner with Venturi mixer
Burner Nominal Length 500 mm
Gas Flow Rate 0–50 L/min (adjustable)
Gas Flow Accuracy ±0.1 L/min
Air Flow Rate 0–200 L/min (adjustable)
Air Flow Accuracy ±5 L/min
Flame Temperature Range 450–950 °C (adjustable)
Temperature Sensors K-type stainless steel thermocouples ×2
Thermocouple Max Temperature ≤1100 °C
Control Method PLC + touchscreen operation
Power Consumption 3 kW
Power Supply AC 380 V ±10%, 50 Hz, three-phase five-wire
Gas Supply Propane / LPG + compressed air

Testing Principle

During the test, the mass flow controller precisely adjusts the gas-to-air ratio, producing a stable and controllable high-temperature flame. The test cable is subjected to continuous flame while all cores are energized at rated voltage and a load current close to 0.1 A.

A continuous monitoring system observes the circuit status in real-time. Any short-circuit or open-circuit condition triggers an immediate signal, allowing evaluation of whether the sample maintains circuit integrity under the specified flame and loading conditions.

Accessories and Consumables

CategoryNameDescription
Standard Configuration Tubular gas burner Suitable for fire-resistance and water-spray fire tests
Mass flow controller Precision control of gas and air
K-type thermocouple Temperature monitoring
Continuous monitoring device Includes transformer and indicator lights
Exhaust assembly Rapid exhaust of combustion gases
Optional Water-spray fire device Complies with BS 6387 W-class
Mechanical impact device Complies with BS 6387 Z-class
Consumables Gas Propane or LPG
Test cable Test specimen
Seals Periodic replacement required

Applications

Based on practical applications of domestic and international fire-resistant and flame-retardant cable testing equipment, this apparatus is suitable for the following products and scenarios:

Mineral-insulated cables (MI cables)

Power cables with fire-resistant layer structures

Fire-resistant building wires

Low-voltage control and signal cables

Fire-resistant optical fibers and composite cables

Fire-resistant cables rated ≤ 450/750 V

Verification of fire, flame-retardant, and water-resistant fire performance

Applicable users include cable manufacturers, electrical inspection agencies, fire safety product testing centers, research institutes, and third-party laboratories.


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