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Sandbag Mechanical Load Testing Machine

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Whats/App: +86 181 0160 0864

Web: gellowen.co.uk

The Sandbag Mechanical Load Testing Machine is a precision instrument designed to assess the mechanical load-bearing capacity of photovoltaic (PV) modules under static and dynamic conditions. By combining sandbag static loads with dynamic pressure from low-friction cylinders, it simulates wind, snow, and ice loads. This enables accurate evaluation of compressive strength, structural stability, and overall reliability, ensuring PV modules perform safely under real-world environmental conditions.

Application

The machine is widely used for mechanical performance testing and structural verification of PV modules:

Photovoltaic Module Load Testing: Static and dynamic load endurance evaluation.

Environmental Simulation: Wind, snow, and ice load testing.

Structural Safety and Compressive Strength Verification: Ensuring module stability under stress.

Installation Scheme Optimization: Evaluating mounting reliability and performance.

Electrical Continuity Monitoring: Real-time detection of short circuits and circuit integrity.

Standardized Laboratory Testing: For wind and solar energy experiment labs.

Certification Testing: Compliant with IEC 61215. IEC 61646. UL 1703. IEC 62782.

Standards

The machine is designed to comply with international and domestic PV module mechanical testing standards:

GB/T 9535 series – Mechanical Load Testing of Photovoltaic Modules

IEC 61215 – Crystalline Silicon PV Module Design Qualification and Type Approval

IEC 61646 – Thin-Film PV Module Design Qualification

IEC 62782 – Mechanical Load Testing of PV Modules under Snow and Wind

UL 1703 – Safety Standard for Photovoltaic Modules

Parameters

ItemTechnical Parameter
Machine Dimensions L 280 × D 180 × H 195 cm
Forward Load 5400 Pa (adjustable)
Reverse Load 2400 Pa (adjustable)
Cycle Count Programmable
Dynamic Load Frequency 7 s ±3 s
Dynamic Load 1000 Pa × 1000 cycles
Pressure Control Accuracy ±5%
Force System Sandbag + low-friction cylinder + tension/compression sensor (0.1 N accuracy)
Frame Material Aluminum profile structure with electrophoretic surface treatment
Max Test Size 2000 × 1000 mm (customizable)
Custom Fixtures Adjustable according to module installation
Electrical Continuity System DC 150 V / 2 A, real-time monitoring
Number of Cylinders 8 (4 sets × 2)
Cylinder Force per Set >200 kg
Cylinder Stroke 150 mm
Suction Cups 32 (8 sets × 4)
Suction Cup Diameter 120 mm
Suction Cup Spacing ≤200 mm (horizontal/vertical)
Suction Cup Joint Rotation ≥15°

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