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Compression Fatigue Testing Machine

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Web: gellowen.co.uk

The Compression Fatigue Testing Machine is a mechanical testing device designed to evaluate the fatigue performance of materials or components under repeated compressive loads. It simulates the cyclic forces that a specimen would experience in real-life applications, helping assess durability, structural integrity, and long-term reliability.

Standard

(1)YY/T 0959-2014 (China): Specifies compression fatigue testing protocols for intervertebral fusion devices, including load ratios, frequency, and failure criteria.

(2)ASTM F2077-17 (International): Defines methodologies for evaluating the fatigue strength of intervertebral body fusion devices under compressive loading.

(3)ISO 12189-1: Additional compliance for mechanical testing of spinal implant components.

Application

The Compression Fatigue Testing Machine is used to evaluate the durability and fatigue resistance of materials, mechanical components, and structural parts under repeated compressive loads. It helps manufacturers and researchers predict long-term performance, optimize designs, and ensure compliance with mechanical testing standards.

Product Advantages

High-Frequency Stability: Advanced electromagnetic actuator maintains 0.1–20 Hz frequency range with ±0.05% force accuracy.

Ultra-Precision Loading: 25 kN axial force capacity with 1 N resolution for submicron displacement control.

Dynamic Load Control: Programmable R=0.1–10 load ratios with real-time stiffness compensation.

Biorelevant Environment: Temperature-controlled (37±1°C) lubrication bath with 20±2 g/L protein concentration.

Extended Durability: Capable of 10+ million cycle testing with <0.2% drift in calibration.

Modular Design: Six-station configuration allows parallel testing of multiple specimens.

Product Features

Electromagnetic Servo Motor: 25 kN axial force capacity with programmable load ratios (R=0.1–10).

Triaxial Strain Gauge: Measures axial/radial strains simultaneously (0.1 με resolution).

Dynamic Load Control: 0.1–20 Hz frequency range with programmable waveforms (sine, square, random, custom).

Thermal-Mechanical Chamber: ±0.3°C temperature stability with integrated humidity control (10–95% RH).

High-Resolution Imaging: Optional integration with micro-CT systems for in-situ crack analysis.

Safety System: Emergency stop, overload clutches, and laser-based specimen breakage detection.

Technical Parameters

ParameterSpecification
Max. Axial Force ±25.000 N (25 N resolution)
Frequency Range 0.1–20 Hz (0.01 Hz increments)
Load Ratio (R) 0.1–10 (adjustable)
Axial Displacement ±10 mm (0.1 μm resolution)
Temperature Control -20°C to +50°C (PT1000 sensors)
Humidity Control 10–95% RH (non-condensing)
Data Sampling Rate 100 kHz (synchronized across 16 channels)
Power Requirements 220V/110V ±10%, 50/60Hz, 3.000W
Dimensions (W×D×H) 2.000 × 1.500 × 2.200 mm
Weight 1.200 kg (including environmental chamber)
Noise Level <65 dB (A-weighted)

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