Metal high precision cut Fiber laser cutting machines
LP-M1530F Metal Fiber Laser Cutting machine
- widely used in sheet metal processing, aviation, aerospace, electronics, electrical appliances, automobile, food machinery, textile machinery, engineering machinery, precision parts, ships, metallurgy equipment, elevators, household appliances, craft gifts, tool processing, decoration, advertising, and other fields.
- Professional used to cut thin sheet metal, in a variety of high quality 0.5-12 mm carbon steel sheet cutting, also cut stainless steel plate, aluminum alloy plate, galvanized sheet, electrolytic plate, silicon steel, titanium alloy, aluminum zinc plate and other metal materials.
² Raycus laser optical system and accessories, stable and reliable
² Taiwan HIWIN Rails,Germany ATLANTA and Extension guide rollers and accessories, stable and reliable
² Efficient and stable program and control system, easy to learn with humanization, the format is compatible with a variety of CAD drawing, Intellinest with cost savings, automatic cutting path matching to save processing time;
² Product energy consumption less, using low cost; high stability, simple and convenient maintenance with low cost
² Without mould, flexible manufacturing, which can meet all kinds of special-shaped workpiece processing requirements
² High cutting efficiency, high cutting quality, no noise; High speed, high efficiency, cutting thin plate rate can amount to tens meters per minute; Cutting edge with good quality and small deformation, smooth appearance, beautiful;
² Japan YASKAWA servo motor, screw, guide rail, to ensure the machine efficiency and precision at the same time, greatly improving the stability and reliability of equipment operation;
- Parameters
optical parameter |
Unit |
500W/1000W/1500W |
operational mode |
CW,QCW |
|
wavelength of the center radiation |
nm |
1070-1080 |
standard power output |
W |
500 |
optical quality |
Mm*mrad |
4 |
SPD speed |
kHz |
5 |
Optical fiber diameter |
μm |
≥50 |
output power stability (long-term) |
% |
±2 |
power supply |
VAC |
400-460 |
Power consumption (including supporting annex) |
kW |
33 |
- Main Characteristics:
l Superb quality of laser beam,constant BP within all the ranges of laser powers,so that long focus can still get pretty small laser spot.
l Special wavelength(1070nm), having special capability of cutting highly-reflective materials,such as aluminium, cooper and brass,etc.
l electro-optical conversion efficiency of laser supply>25%, much more efficient than CO2(<10%), so that consumption of electricity has been depleted very much.
l Laser is transmitted by fiber cables, almost no consumption during transmission.
l Modular design, “using immediately after plugging in”, mini size,easy to be installed, no maintenance of laser supply and transmission system of laser beam.
l Life span of pumping source >100,000 hours
l Precise quality of laser beam with pretty small divergence angle.
l Using single core semiconductor pump laser supply as pump source of fiber laser supply,which has long life span. The life span of IPG fiber laser supply is at least more than 100,000 hours.
l ·Lower electrical consumption, free of maintenance
l Fiber laser supply has excellent thermal properties,high efficiency, water-saving, electricity-saving, the most important point is that fiber laser supply can be used for a long time without maintenance. In that way, a lot of maintenance cost and time will be saved and working efficiency will be much improved.
- Comparison between different laser suppliers:
Item |
fiber laser supply |
CO2 laser supply |
electro-optical conversion efficiency |
≥25% |
≤10% |
Electrical consumption |
<15KW |
>20KW |
BPP |
<2.5 |
6 |
Life span of semiconductor pump |
>100,000 |
NA |
Cutting speed |
3X |
1X |
Need of special gas |
NO |
Need laser pump gas |
maintenance |
NO |
Yes |
Flexible processing |
Yes |
No |
Environmental adjusting |
Shockproof, oilproof,dustproof |
Need to avoid shock,need to be sealed |
Stability |
Best |
Good |
Absorptivity—steel |
35% |
12% |
Absorptivity—aluminium |
7% |
2% |
Spare parts |
Highly-bright broadband single core semiconductor laser supply, much more than 100,000 hours of pump time. Every pump source is independent,so if one of them is broken, laser supply can also work normally, but the laser power will be a little reduced. |
The gas is needed,when laser supply is working. And the reflective lens must be changed. |
- aser cutting head:
Cyplite(made in Shanghai) fiber laser cutting head,which has Z axis follow-up function. Highly sensitive and follow-up cutting head applies capacitance sensor monitoring, offering automatic adjusting function with stable and fast cutting.All kinds of matching design of nozzle are applied to lens with many focuses and can also be equipped with optical lens with different focuses. The focus and nozzle can be adjustable flexibly, including adjusting lens on X-Y direction and nozzles on the same axis.
- Control box:
The control box of fiber laser cutting machine is configured separately to reduce interference and easy to maintain.
To ensure the stability and avoid signal interference,we use the following measures based on electrical technology :
- I/O interface chip、controller、sensor and the connector are as close as possible.
9. Safety Protection System:
Laser module protection
uThe laser module have warning sign to introduce the laser out avoid harm from direct laser;
uThe cover have ground connection to avoid hurt from leakage.
uThe operator need to wear suitable laser protection glasses throughout the operation;
uMake sure the protection equipment have no wear and tear before operating;
uDo NOT look the laser out head at any time when the device is powered;
External Transmission fiber Protect section
uThe workstation of external transmission fiber ,use imported high quality guide pulley and Limit device to fix and guide laser cable;
uThe transmission fiber have protective cover made of special laser protection material to prevent the laser leak;
uThe protective cover of transmission fiber have leak sensor,if the fiber fractured to cause the laser leak,the sensor will transmit the signal to control center immediately,then the control center will stop the laser equipment and alarm.
10. 500W Main Configuration Instructions:
Name |
Quantity |
Origin and manufacturer name |
|
1 |
Lasers |
||
(1) |
Fiber laser |
1 set |
IPG |
(2) |
Laser Power |
||
2 |
The optical path and the cutting head |
||
Special laser cutting head |
1 set |
Lasermech |
|
Host Machine |
|||
(1) |
Machine bed |
1 set |
Homegrown/Jinan Iron and Steel |
(2) |
Screw guide |
1 set |
Taiwan HIWIN |
(3) |
Servo motor and drive |
3 set |
Japan's Yaskawa |
4 |
CNC and software systems |
||
CNC systems(With control software) |
1 set |
Cypcut |
|
5 |
Standard accessories |
||
Water cooling |
1 set |
Sunrise 2.5P |
11.500W Main Parameters:
Model |
LP-M1530F |
Laser type |
Fiber laser |
Laser working medium |
Fiber |
Laser wavelength |
1070 nm |
Rated output power |
500 W |
Beam quality |
<0.373mrad |
Effective cutting range |
6m |
Table axial positioning accuracy |
≤±0.02mm/m |
Repeat positioning accuracy table |
≤±0.02mm/m |
Cutting speed |
≤30m/min |
Maximum table load |
3000KG |
Power Ratings |
Three-phase AC 380V 50Hz |
Equipment electric power |
20-25KW |
Total power protection class |
IP54 |
12.Cost cutting process parameters and consumption analysis
Processing capacity Description
Material |
Thickness |
Auxiliary gas |
Carbon Steel |
<12mm |
Oxygen |
Stainless Steel |
<6mm |
Nitrogen |
Aluminum |
<2mm |
Nitrogen |
Part of the process parameters
Different materials, speed may be different
Material |
Thicknes(MM) |
Gas |
Maximum cutting speed |
Stainless Steel |
1 |
Nitrogen |
|
2 |
Nitrogen |
||
3 |
Nitrogen |
||
5 |
Nitrogen |
||
Carbon Steel |
1 |
Oxygen |
14m/min |
2 |
Oxygen |
5m/min |
|
3 |
Oxygen |
3m/min |
|
6 |
Oxygen |
||
Aluminum |
1 |
Nitrogen |
12m/min |
2 |
Nitrogen |
Industrial environment
Category |
Circumstances described |
Gross Weight |
About 3500KG |
Electricity meter |
45KVA |
Air usage meter |
Compressed air consumption 1m³/h,cutting gas consumption see cost analysis table |
Environment requirement |
1.Electric power:50KVA
Note: (1) the power supply voltage isn’t allowed to have a kick and often suddenly loses power; (2) if cannot guarantee the grounding resistance≤ 4 Ω grounding must be repeated. Method is purchase specificationsФ18 mm standard copper coated steel reinforced (copper plating thickness 0.25 mm) ground rod 3 pcs(1 M/root) and buried depth of about 2.5 M. 4.Compressed air requirement: (1)Gas supply capacity:1mL/min (2)Air supply Pressure: 0.8~1.0Mpa (3)Dew point temperature no higher than 5℃ (4)oil content≤0.01ppm solid particle≤0.02μm
6.Machine installation site environmental requirements: (1)Temperature requirements: machine can be placed within the environment of -10 ℃ ~ 40 ℃; lasers must be placed within 18 ℃ ~ 25 ℃ environment, such as reach, you must install a separate room and air conditioning; (2)Humidity requirements:≤70%(Only lasers) (3)Dust degree requirements:≤1mg/m³,Dust increased ventilation fan。
(1)Cold and dry, the air compressor can be placed outdoors, the environment must be dry, low dust, rain and other water pipes and connections between single chiller and lasers can not exceed 10M; (2)Such as chillers, air compressors, and freeze-drying machine in the room, you must ensure that less dust and well ventilated, hot air must be exhausted to the outside chiller produces
Nitrogen: 99.7% (P nitrogen or liquid nitrogen) Cape oxygen: 99.5% oxygen: 99.95%
(1)One must use deionized or distilled water, such as bottled purified water can not be used to replace, but you can not use mineral water, or affect the life of the laser; (2) winter freezing areas, chiller shall be placed above 0 ℃ environment.
(1)Laser installation and lifting, laser tilt angle is less than 5 °; (2)the space around the laser requirements: at least 1.5 m laser surrounding space from the top of the roof to allow a space to 1 m; (3)the working environment temperature and humidity: Operating temperature 25 ℃ ± 2 ℃, small temperature fluctuations; ambient humidity is less than 75%, not condensing dew. Recommendation: If the customer environment is relatively poor, the laser must be a separate room, install air conditioning; (4)ground floor requirements: Floor load: floor load is greater than 1500kg, the floor must be flat, and was leveling, roughness less than 6mm (5)can not have laser peripheral devices running excessive vibration, that lasers can not be installed on a vibrating surface; (6)Power Requirements: Power grid power supply requirements of customers 380 ± 10%, 50Hz, three-phase, neutral - ground; regulator output 380 ± 2%, 50Hz, three-phase, neutral - ground, 50KVA |
Laser cutting equipment consumption
item |
name |
Power consumption(kw/h) |
Total power(kVA) |
FACTOR |
The total consumption Electricity |
Electricity Consume |
Raycus Laser source |
70% |
|||
Water chiller |
2 |
||||
Host machine and other accessories |
5 |
||||
others |
1 |
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