PCD & PCBN
PCD blank for Cutting Tools
E-Grind supplies the whole range of PCD blanksfor cutting tool purpose. The largest Diameter available can be 55mm. Our PCD provides high wearing resistance ability and high finishing surface.
Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. With advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process.
PCD application:
Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum...
nonmetallic materials: ceramics, plastic, rubber, chipboard...
PCBN
PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability.
Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy...
EGrindprovides two series of PCBN:
1)Solid CBN
2)CBN with Tungsten Carbide supporting.
|
Grade |
CBNgrit(μm) |
CBNcontent(Vol%) |
Processingway |
Application |
|
B-C6Z1PCBN-C6Z1 |
20, 30 |
95% |
Continuouscuttingwithlargestockremoval |
ForRoughprocessingGreyCastIron,ChilledCastIron,PowderSinteredAlloy. |
|
B-C5Z0PCBN-C5Z0 |
10, 15 |
90% |
Continuouscuttingwithlargestockremoval |
ForRoughprocessandsemi-finishingprocessingthewearresistantcastiron,nodularcastironetc. |
|
B-C5Z2PCBN-C5Z2 |
10, 15 |
90% |
Continuouscuttingwithlargestockremoval |
Forroughprocessingandsemi-processingalloycastiron,highnickelChrome,highchromeironandchilledsteelwithhardnessHRC45-50. |
|
B-C4G0 |
3, 5 |
80% |
ContinuouscuttingwithMediumstockremoval |
Forroughprocessingandsemi-processingalloycastiron,highnickelChrome,highchromeironandchilledsteelwithhardnessHRC45-50. |
|
B-C3G0 PCBN-C3G0 |
3, 5 |
70% |
Continuouscuttingwithsmallstockremoval |
Forfinishingthechilledsteelandhigh-temperaturealloywithHRC45-55. |
|
B-C2G0 |
1, 3 |
60% |
Continuouscuttingwithsmallstockremoval |
Forfinishingandsuper-finishingthechilledsteelwithHRC55-62likebearingsteel,toolsteel,moldsteel,gaugesteel, andHSS. |
|
B-C1G1PCBN-C1G1 |
1, 3 |
55% |
Slightnon-continuousandcontinuouscuttingwithsmallstockremoval |
ForFinishingandsuper-finishingthechilledsteelwithHRC55-65,likebearingsteel,toolsteel,moldsteel,gaugesteel, andHSS. |
PCBN disc
|
SPEC |
D(Diameter)(mm) |
T(Thickness)(mm) |
t(CBNsectionthickness)(mm_ |
PCBN-C1G1 |
PCBN-C3G0 |
PCBN-C5Z0 |
PCBN-C5Z2 |
PCBN-C6Z1 |
|
Ф45×1.2×0.6 |
45 |
√ |
√ |
√ |
√ |
√ |
||
|
Ф45×1.6×1.0 |
45 |
√ |
√ |
√ |
√ |
√ |
||
|
Ф45×3.2×1.0 |
45 |
√ |
√ |
√ |
√ |
√ |
||
|
Ф45×3.8×1.0 |
45 |
√ |
√ |
√ |
√ |
√ |
||
|
Ф45×4.5×1.0 |
45 |
√ |
√ |
√ |
√ |
√ |
||
|
Ф55×1.6×1.0 |
55 |
√ |
√ |
√ |
√ |
√ |
||
|
Ф55×3.2×1.0 |
55 |
√ |
√ |
√ |
√ |
√ |
||
|
Ф55×3.8×1.0 |
55 |
√ |
√ |
√ |
√ |
√ |
||
|
Ф55×4.5×1.0 |
55 |
√ |
√ |
√ |
√ |
√ |
Sold PCBN
|
Shape |
Spec |
Dimension |
Standard |
Code |
||||||||
|
The |
Fd |
S |
EBNC1C1 |
EBNC2C |
EBNC3C |
EBNC4C |
EBNC5B |
EBNC5B2 |
EBNC6B1 |
|||
|
Square |
SNMN090300 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
||||
|
Square |
5 |
SNMN090400 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|||
|
Square |
13×5 |
13 |
13 |
5 |
SNMN120400 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
Square |
SNMN150700 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
||||
|
Disc |
5 |
RNMN060400 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|||
|
Disc |
RNMN090300 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
||||
|
Disc |
5 |
RNMN090400 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|||
|
Disc |
13×5 |
13 |
5 |
RNMN120400 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
|
80°rhombus |
5 |
CNMN090400 |
√ |
√ |
√ |
√ |
√ |
√ |
||||
|
80°rhombus |
13×5 |
13 |
13 |
5 |
CNMN120400 |
√ |
√ |
√ |
√ |
√ |
√ |
|
|
80°rhombus |
13×8.2 |
13 |
13 |
CNMN120800 |
√ |
√ |
√ |
√ |
√ |
√ |
||
|
equilateraltriangle |
TNGN110300 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
||||
|
equilateraltriangle |
5 |
TNGN160400 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|||
|
80°Equilateralhexagon |
9×5 |
9 |
5 |
WNMN080400 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
|
55°rhombus |
5 |
DNUN110400 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|||
|
55°rhombus |
DNUN110600 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
||||
|
55°rhombus |
DNUN150600 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
||||
PCD Disc
|
Product |
GrainSize |
Diameter |
Height(T)(±0.05) |
DiamondlayerThickness(t) |
|
(μm) |
(mm) |
(mm) |
(mm) |
|
|
ET02 |
2 |
Φ45 / Φ55 |
||
|
ET05 |
5 |
Φ45 / Φ55 |
||
|
ET10 |
10 |
Φ45 / Φ55 |
||
|
ET25 |
25 |
Φ45 / Φ55 |
||
|
ET35 |
35 |
Φ45 / Φ55 |
||
|
ET302 |
2+30 |
Φ45 / Φ55 |
Sandwich Type
|
Product |
GrainSize |
Diameter |
Height(T)(±0.05) |
DiamondlayerThickness(t) |
|
(μm) |
(mm) |
(mm) |
(mm) |
|
|
ET10J |
10 |
Φ45 |
||
|
ET25J |
25 |
Φ45 |
||
|
ET302J |
2+30 |
Φ45 |
E-Grind abrasivesis professional in diamond and CBN products with over 50 years experience. To learn more abrasive powder types, please contact us!
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