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Electrochemical Corrosion and Wear Testing Machine

Standard

  • ASTM G119: A standard for evaluating synergistic corrosion-wear performance, particularly for biomedical implants in simulated body fluids.
  • ASTM G99: A pin-on-disc friction test method to measure material friction coefficients and wear resistance across industries like automotive and aerospace.
  • ISO 20808: A ball-on-disc test protocol for characterizing friction and wear behavior of monolithic advanced ceramics in precision engineering applications.

Product Advantages

  1. Precision Dual-Mode Testing: Combines electrochemical corrosion analysis and friction-wear testing for comprehensive material degradation studies.
  2. Real-World Simulation: Replicates combined mechanical stress and chemical exposure to accelerate performance validation.
  3. High-Accuracy Measurements: 0.2% FS accuracy for load, friction, and corrosion data ensures reliable R&D decisions.
  4. Flexible Configuration: Adjustable stroke, speed, and load ranges accommodate diverse testing protocols.
  5. Compact Design: Space-efficient footprint (400×300×600 mm) with 50 kg weight for laboratory versatility.

Product Features

  • Electrochemical Corrosion Module:
    • Measures polarization curves and electrochemical impedance spectroscopy (EIS) in corrosive media.
    • Supports 300 ml electrolyte capacity for extended testing.
  • Friction-Wear Module:
    • Reciprocating sliding frequency: 0.1–5 Hz; adjustable stroke: 0.5–25 mm.
    • X/Z-axis travel: 0–40 mm (X) and 0–150 mm (Z) for multi-directional wear analysis.
  • Sample Versatility:
    • Lower specimen size: 30–80 mm; upper specimen: Ф4–Ф6 mm (ball/pin).
    • Ball sample reservoir: 120×90×50 mm for standardized testing.
  • Synergistic Testing: Simultaneous corrosion-wear evaluation for marine, chemical, and automotive applications.
  • Data Integration: Real-time friction (≤50 N) and corrosion metrics with CSV/Excel export.

Technical Parameters

ParameterSpecification
Test Load Range 30–1000 g (weight loading); 10–50 N (automatic)
Accuracy 0.2% FS (full scale)
Sliding Frequency 0.1–5 Hz
Stroke Adjustment 0.5–25 mm (reciprocating)
X/Z-Axis Travel X: 0–40 mm; Z: 0–150 mm
Sample Sizes Lower: 30–80 mm; Upper: Ф4–Ф6 mm
Electrolyte Capacity 300 ml
Friction Measurement ≤50 N; 0.2% FS accuracy
Main Unit Dimensions 400 mm (W) × 300 mm (D) × 600 mm (H)
Weight 50 kg
Power Supply 220 VAC ±10%, 50/60 Hz, 1.5 kVA
Environmental Control Temperature: -10°C–100°C (optional upgrade)

Applications

  • Material Screening: Metals, polymers, and coatings for automotive, aerospace, and offshore sectors.
  • Coating Optimization: Evaluation of DLC, ceramic, and anti-corrosion coatings under combined stress.
  • Tribological Design: Lubricant and surface treatment development for bearings and implants.
  • Quality Assurance: Batch consistency testing for corrosion-resistant components.

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