Cleanliness tester

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Product Introduction:

Cleanliness tester is mainly used for cleanliness detection and analysis of auto parts and new energy power battery parts, which can automatically count and analyze the type, size and quantity of impurity particles on the filter membrane, and classify them according to size grade. It can meet the requirements of VDA19. ISO16232. ISO4406. Volkswagen, BMW, Ford, Mercedes-Benz, GM and other powertrain factories for parts cleanliness testing specifications, and issue standard data reports in line with the above specifications, and have the ability to customize data reports.

Standards：

ISO 10993- Part 12: Medical Device Testing，ISO 16232 - Automotive Parts / Liquids，ASTM F 2459 - Medical Devices，ASTM E 1019.ASTM E 1447.ASTM E 1409

Product Advantages:

Designed for Military CB Testing: Specifically developed and commissioned by leading defense R&D organizations for the rigorous testing of military CB protective gear.

High Chemical Resistance: Constructed with chemically resistant materials suitable for operation in harsh chemical environments.

Realistic Movement Simulation: Full-size, articulated body with 10 axes of motion and internal actuators can simulate a wide range of realistic infantry movements and activities.

Long Duration Testing: Capable of performing test sequences lasting up to six hours in challenging environments.

Versatile Configuration: Includes both a full-size mannequin and an interchangeable, portable upper body head form for different testing needs and chamber sizes.

Accurate Anthropometry: Produces accurate anthropometric data, ensuring protective gear fits and performs realistically on the manikin.

Integrated Data Collection: Features a dosimeter holder for collecting crucial data on garment integrity and agent penetration.

Sophisticated Control: Fully computer-controlled system allows for precise and repeatable execution of complex motion protocols.

Durable and Realistic Skin: Features custom-developed soft, chemical-resistant elastomer skin.

Features:

1. The system can automatically identify and determine three types of impurities: metal particles, non-metal particles, fibers.

2. It can automatically calculate the number of metal particles and non-metal particles, classify and determine the grade according to ISO16232 according to the length grade, and calculate the total length of the fiber on the filter membrane.

3. The system can also automatically measure and calculate the length, width and other dimensions of a single particle.

4. With the hardware support function that can accurately distinguish metal and non-metal particles by automatically adjusting polarized light, it can distinguish metal and non-metal particles correctly so that there is a standard data basis for judgment.

5. Measurement software interface and user manual in Chinese, English and German.

6. The software can automatically splice scanned images and store the scanned images of the entire filter membrane; The stored filter images can be accessed at any time for re-analysis, storage and automatic export of reports, and the particle level in the report template can be set according to user needs. The scan results can be manually modified and can be segmented or correlated with particles of any shape.

7. Equipped with free travel high-precision automatic scanning stage, automatic manual control in two ways. Finally, the standard block is used to control the overall accuracy and detection results of the scanning table and equipment.

8. Equipped with calibrated microscope standard block (with calibration certificate) and camera scale calibration block, and provide spare parts in the later technical support as a spare for the calibration cycle, the recommended calibration cycle of the standard block is once every two years.

9. Equipped with a special bracket for the filter membrane, the filter membrane can be scanned directly without repositioning, and can be applied to 25mm, 47mm, 50mm and other filter paper specifications.

10. The scanning data of nylon mesh braided film is the same as the scanning data of surface filter film, and the results are not affected by the grid.

Technical Parameters：

Parameter Category: Detailed Specifications

Optical System: Excitation Wavelength 365 nm, Detection Wavelength 460 nm; Measurement Spot Diameter 1 mm, Optimal Measuring Distance 4.7 mm

Measurement Range: Cleanliness 0-100% (Resolution 0.1%), Fluorescence Intensity (RFU) (Accuracy 0.1 RFU, Deviation ≤ 0.5%)

Oil Film Thickness: User-defined range, supports thickness monitoring of rust-proof oils, adhesives, etc.

Power Supply and Battery Life: Rechargeable lithium battery, USB/AC adapter

Hardware Design: Handheld, integrated design with separate sensor head and display for operation, suitable for complex geometric surfaces

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